Heatilator I100 Owner's Manual
Heatilator I100 Owner's Manual

Heatilator I100 Owner's Manual

Installation and operation
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Models:
I100
Wood Burning Fireplace
Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• Do not overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to
combustibles as specifi ed. Failure to
comply may cause house fi re.
Installation and service of this fi replace
should be performed by qualifi ed personnel.
Hearth & Home Technologies suggests NFI
certifi ed or factory-trained professionals, or
technicians supervised by an
NFI certifi ed professional.
NOTICE
DO NOT DISCARD THIS MANUAL
Read, understand
and follow these
instructions for safe
i n s t a l l a t i o n a n d
operation.
Heatilator • I100 • 35144 • Rev AG 7/12
Owner's Manual
Installation and Operation
Leave this manual with
party responsible for
use and operation.
WARNING
Hot screen/mesh and glass doors will cause burns.
DO NOT touch screen/mesh or glass doors until
cooled
NEVER allow children to touch screen/mesh or glass
doors
Keep children away
CAREFULLY SUPERVISE children in same room as
fi replace.
Alert children and adults to hazards of high
temperatures.
High temperatures may ignite clothing or other
fl ammable materials.
Keep clothing, furniture, draperies and other
fl ammable materials away.
WARNING
Fire Risk
For use with solid wood fuel or decorative
gas appliance only.
DO NOT install unvented gas logs.
HOT SURFACES!
Screen/mesh, glass doors
and other surfaces are hot
during operation AND cool
down.
1

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Summary of Contents for Heatilator I100

  • Page 1 • For use with solid wood fuel or decorative technicians supervised by an gas appliance only. NFI certifi ed professional. • DO NOT install unvented gas logs. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 2: Congratulations

    CONTACT: HEARTH & HOME TECHNOLOGIES INC., ADJUST DAMPER TO THE FULLY OPEN POSITION. 1915 W. SAUNDERS ST., MT. PLEASANT, IA 52641. Note: An arrow ( ) found in the text signifies change in content.  Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 3: Table Of Contents

    G. Fireplace System Requirements B. Optional Components  H. Inspect Fireplace and Components B. Chimney Components D. Service Parts Framing & Clearances E. Contact Information A. Select Fireplace Location B. Clearances C. Sidewalls/Surrounds Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 4: Limited Warranty

    Limited 3 years Firebox and heat exchanger Lifetime All replacement parts 90 Days beyond warranty period See conditions, exclusions, and limitations on next page. 4021-645C 12-29-10 Page 1 of 2 Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 5 THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 4021-645C 12-29-10 Page 2 of 2 Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 6: Listing And Code Approvals

    NOTICE: This fireplace is tested and approved as a decorative fireplace. It should not be factored as a primary heat source in residential heating calculations. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 7: User Guide

    Flue Damper Outside Air Control Section 2.H. Section 2.F. Section 2.I. UP to Open UP to Open DOWN to Close DOWN to Close Clear Space Section 2.L. Figure 2.1 General Operating Parts Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 8: Seasoned Wood

    Add a minimum of three average size pieces of split firewood, placed to allow combustion air and flames between them. CAUTION! Odors and vapors released during initial operation may be irritating to sensitive individuals. Open windows for air circulation. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 9: Glass Doors

    HOT when fi replace is in operation. Adjust BEFORE lighting fi re. 48 in. (1219 mm) Clear Space Front of Fireplace 24 in. (610 mm) Clear Space Sides of Fireplace (from the FP opening) Figure 2.3 Clear Space Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 10: Wood Fuel

    Do not poke or stir the logs while they are burning. Use formation of creosote. only firelogs that have been evaluated for the application in manufactured fireplaces and refer to firelog warnings and caution markings on packaging prior to use. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 11: Maintenance And Service

    Top Cover SCREW Chimney SCREW Slip Section TR11/TR11T ST1175 TCT1175 Terra Cotta Round Termination Cap Square Termination Cap Termination Cap DT SERIES Figure 3.1 Chimney & Termination Cap Cleaning Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 12: Check Firebox Refractory

    Clean glass with a non-abrasive commercially available cleaner or ashes: • Light deposits Use household glass cleaner • Heavy deposits Use wood ash on damp cloth or, Use commercial fireplace glass cleaner (consult with your dealer) Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 13: Troubleshooting Guide

    No glass doors Add glass doors to slow down air flow. Overdrafting Check for correct vent height; too much vertical height creates overdrafting. Check location of vent termination (refer to chimney assembly section). Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 14: Getting Started

    6 ft. and trim (1.83m) off (Section 11) ground level. Hearth extension Outside (Section 11) combustion air Factory-built fireplace (Section 7) Protective metal hearth strip(s) (Section 7) Figure 5.1 Typical Fireplace System Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 15: Design And Installation Considerations

    Tight sealing construction of the structure • Mechanical exhausting devices NOTICE: Hearth & Home Technologies Inc. recommends • Improper location of the chimney the use of direct vent fireplaces in basements. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 16: Locating Fireplace & Chimney

    • Too close to tree • Below adjacent structure Recommended: • Insulated exterior chase • Lower roof line • Avoid outside wall in cooler climates Windward Leeward Multi-level Roofs Figure 5.2 Recommended Chimney Locations Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 17: Tools And Supplies Needed

    Misc. screws and nails G. Fireplace System Requirements This fireplace system requires: • Refractory Assembly • Grate Assembly • Outside Air Hoods Duct must be installed, but sold separately. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 18: Framing & Clearances

    5/8 in. (16 mm) 77 in. 77 in. all configurations (1956 mm) (1956 mm) 48 in. 30-3/8 in. (1219 mm) (772 mm) 24 in. (610 mm) Figure 6.1 Fireplace Locations (Framing dimensions shown) Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 19: Clearances

    1-1/2 in. (38mm) from side of appliance (except at nailing flanges where it is 1/2 in. (13 mm) 0 in. from floor Figure 6.2 Air Space Clearances Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 20: Sidewalls/Surrounds

    (772 mm) reduced as long as minimum * If interior of chase will be clearances are met. drywalled, add the thick- ness to this measurement. Figure 6.4 Framing the Fireplace Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 21: Installation Of Fireplace

    Remove screws from shipping brackets and pallet (Figure 7.6), Figure 7.2 Bend Refractory Brackets Back Down Replace screws removed from fireplace. Brackets can be used to anchor fireplace in position. Figure 7.6 Removing Shipping Brackets Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 22: Position The Fireplace

    • Check fireplace opening for square to ensure proper fit of glass doors. Measure diagonals of fireplace opening to make sure they are equal. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 23: Install Refractory

    See Figure 7.11. Be sure to position it so the retainer notch is at the top. Figure 7.13 Install Side Refractory Figure 7.14 Side Refractory Installed Figure 7.11 Install Back Refractory Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 24: Install Outside Air Kits

    Figure 7.17. Figure 7.18 Outside Combustion Air Placement Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 25 Secure into position with the supplied wire ties. • Check for light leaks with a flashlight and seal with duct tape and/or insulation. Figure 7.20 Bending Tabs on Outside Air Kit Collar Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 26: Chimney Assembly

    (outer pipe only) Lock chimney sections together firmly to resist movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 8.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 27: Chimney Requirements

    Effective Height (bottom of fireplace Knockout SL1106 4-3/4 to top of starter collar) SL1112 10-3/4 SL1118 16-3/4 SL1136 34-3/4 Figure 8.2 Chimney Requirements SL1148 46-3/4 1187 * Dimensions reflect effective height. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 28: Using Offsets/Returns

    51 3/4 1314 98 7/8 2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 29: Assemble Chimney Sections

    • Vertical straight runs of chimney must be supported every 35 ft (10.7 m). D. Install Chimney Air Kit • Required in Canada. • Follow instructions provided with this accessory. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 30: Install Ceiling Firestops

    (use 600° F sealant). Catalog # FS538 FS540 Figure 8.5 Installing the Ceiling Firestop Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 31: Install Attic Insulation Shield

    Attic Insulation Shield 17 in. (432 mm) diameter 6 Tabs bent in 90° Insulation Insulation 13 in. Ceiling Firestop Pipe (330 mm) Figure 8.8 Install Attic Insulation Shield (firestop below ceiling) Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 32: Cut Out Hole In Roof

    • Caulk the flashing plate and roof junction as well as the vertical seam on the flashing. All nail heads must be caulked with a roofing sealant. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 33: Chimney Termination Requirements

    Refer to the installation instructions supplied with the decorative cap cover. In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 8.10 Multiple Chimney Locations Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 34: Chase Installations

    • Failure to prevent contact between insulation or other Insulation Insulation materials and chimney system may cause overheating False Ceiling False Ceiling and fire. Chimney Figure 9.1 Chase Assembly Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 35: Install Fireplace & Chimney

    Figure 9.3 Chase Top Construction Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 9.4 Installing a TR11 Round Termination Cap Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 36 2 in. (51 mm) maximum 4 3/4 in. (121 mm) maximum Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 9.6 Installing an ST1175 Square Termination Cap Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 37: Shrouds

    29 x 29 23 x 23 737 x 737 584 x 584 Min. Opening Width 26 x 26 20 x 20 660 x 660 508 x 508 Figure 10.2 Open Top Shroud Dimensions Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 38 Min. Base Dims. 34 x 34 34 x 34 864 x 864 864 x 864 Min. Height Above Radiation Shield Min. Opening Width Min. Opening Height Figure 10.4 Roofed Style Shroud Dimensions Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 39: Finishing

    Cement Mortor 0.20 5-1/8 in. Common Brick 0.20 5-1/8 in. Ceramic Tile 12.50 0.08 12-1/4 in. Armstrong™ Privacy Guard Plus 0.46 2.18 1/2 in. Marble 14.3-20.0 0.07-0.05 14-5/8 in. - 20-3/8 in. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 40 Non-combustible Non-combustible Finishing Materials Framing Material 1/2 in. Micore Figure 11.5 Raised Platform Hearth Extension-Finishing Materi- Protective Metal Floor or equivalent Hearth Strips insulation Figure 11.3 Raised Platform Hearth Extension Detail Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 41 Finished hearth must NOT extend above this level. Finished Floor 30 in. Min. Hearth Extension Micore Non-combustible Material Protective Metal Hearth Strip Figure 11.8 Flush Hearth Extension Side View Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 42: Finishing Material

    Floor constructed of wood or insulation under the front of the fireplace and must other combustible material extend beyond the front and sides of fireplace opening by 2 in. (51 mm) Figure 11.10 Decorative Facing Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 43: Combustible Mantel

    1 1/ 2 in./38 mm maximum Measured from top of fireplace opening Seal joint with Grid represents 1 in. squares non-combustible sealant Figure 11.11 Clearances to Mantels or other Combustibles above Fireplace Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 44: Sidewalls/Surrounds

    24 in. (610 mm) from the fireplace opening. • Combustible or non-combustible mantel legs, surrounds and stub walls may be constructed per Figure 11.12. Figure 11.12 Mantel Leg or Wall Projections (acceptable on both sides of opening) Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 45: Accessories

    Combustible materials may be located at zero clearance to gas line Repack beyond 4 in. (102 mm) insulation from fireplace side. knockout 4 in. (102 mm) Figure 12.1 Gas Line Installation Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 46: Reference Materials

    Reference Materials A. Fireplace Dimensions  Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 47: Optional Components

    4 in. (102 mm) i.d. 42 in. (1067 mm) UD4 Uninsulated Duct 4 in. (102 mm) i.d. 42 in. (1067 mm) See your Heatilator Dealer for a complete list of optional components. Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 48: Chimney Components

    B = Effective Length (length of CT-Series chimney part after it has DT-Series been snapped to another) Inside Diameter 20-3/4 in. 11 in. (527 mm) (279 mm) Outside Diameter 13 in. (330 mm) SL11 Vent Stabilizer Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 49 RF571 Roof Flashing 13 in. (330 mm) CB576 Chimney Joint Band 10 3/4 in. 15-3/4 in. (400 mm) 26 in. TR11/TR444 - Round Termination Cap TR-TVK TR Top Vent Kit CT-11A Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 50 DTO134/DTO146 Decorative Caps 72 in. 36 in. DTO134 (1829 mm) (914 mm) 13-3/8 in. (340 mm) DTO146 22.7 1168 DTS134 21.18 2 in. (51 mm) DTS146 CT56 Chase Top 21.18 1168 Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 51: Service Parts

    D. Service Parts Heatilator • I100 • 35144 • Rev AG 7/12...
  • Page 52: Contact Information

    Heatilator • I100 • 35144 • Rev AG 7/12...

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