Suzuki 2006 SX4 Service Manual page 501

4) Install bevel pinion with new pinion shaft spacers (1)
and new pump seal (2) to transfer output retainer (3).
1
5) Drive in rear taper roller bearing by using special tool
and tapping lightly with plastic hammer.
Special tool
(A): 09913–84510
6) Apply grease to new oil seal lip.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
7) Drive in oil seal (1) by using special tools and
hammer.
Special tool
(A): 09940–54910
(B): 09913–76010
Transfer output flange oil seal installing depth
"a": 21.0 – 22.0 mm (0.82 – 0.86 in.)
1, "A"
3
2
I5RW0A330040-02
(A)
I5RW0A330041-02
(B)
"a"
(A)
I5RW0A330042-02
8) Install transfer output flange (1) by tapping with
plastic hammer and tighten transfer output flange nut
gradually so as rotational torque of bevel pinion to be
in specified value.
NOTE
• If rotational torque of bevel pinion exceeds
specification given in the following,
replace pinion shaft spacers and tighten
flange nut.
• Before taking measurement of rotational
torque, rotate pinion over ten rounds in
advance.
Bevel pinion bearing preload
: 0.5 – 1.3 N⋅m (0.05 – 0.13 kgf-m, 0.35 – 0.95 lb-ft)
Special tool
(A): 09930–40113
(A)
2. Torque wrench
9) Caulk transfer output flange nut (1).
Transfer: 3C-14
1
2
I5RW0A330043-01
1
I5RW0A330044-01