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York YK-EP Centrifugal Chiller Manuals
Manuals and User Guides for York YK-EP Centrifugal Chiller. We have
3
York YK-EP Centrifugal Chiller manuals available for free PDF download: Operation And Maintenance Manual, Installation Manual
York YK-EP Operation And Maintenance Manual (268 pages)
Centrifugal Chiller
Brand:
York
| Category:
Chiller
| Size: 6 MB
Table of Contents
Table of Contents
3
Description of System and Fundamentals of Operation
11
System Operation Description
11
Capacity Control
12
Optiview Control Center Introduction
14
Optiview Control Center
16
Interface Conventions Overview
17
Navigation
18
Home Screen
22
System Screen
26
Economizer System Screen
28
Evaporator Screen
30
Condenser Screen
34
Head Pressure Control Screen
36
Refrigerant Level Control Screen
39
Primary Compressor Screen
42
Economizer Compressor Screen
46
Economizer Operation Screen
49
Economizer PRV Calibration Screen
51
Economizer Screen
53
Proximity Probe Calibration Screen
55
Hot Gas Bypass Screen
57
Surge Protection Screen
60
Variable Geometry Diffuser Screen
64
Variable Geometry Diffuser Setpoints Screen
66
Economizer Compressor Variable Geometry Diffuser Screen
69
Economizer Variable Geometry Diffuser Setpoints Screen
71
Pre-Rotation Vanes Calibration Screen
74
VSD Tuning Screen
76
Oil Sump Screen
79
Economizer Oil Pump Screen
82
Economizer Capacity Control Screen
85
Economizer Capacity Control Setpoints Screen
88
Economizer Anti-Surge Tuning Screen
91
Condenser Refrigerant Level Control Screen
93
Economizer Solid State Starter Screen
96
Electro-Mechanical Starter Screen
98
Mod "A" Solid State Starter Screen
100
Economizer Solid State Starter Screen
102
Medium Voltage Solid State Starter Screen
104
Variable Speed Drive (VSD) Screen
106
Medium Voltage Variable Speed Drive (MVVSD) Screen
108
Variable Speed Drive (VSD) Details Screen
111
Adaptive Capacity Control (ACC) Details Screen
116
Surge Map Screen - Table View
119
Surge Map Screen - List View
121
Harmonic Filter Details Screen
123
Motor Lubrication Screen
126
Motor Details Screen
130
Motor Setpoints Screen
136
Setpoints Screen
140
Setup Screen
144
Quick Start Screen
149
Schedule Screen
153
User Screen
155
Comms Screen
157
Printer Screen
159
Sales Order Screen
161
Economizer Sales Order Screen
163
Operations Screen
164
History Screen
166
History Details Screen
168
Security Log Screen
169
Security Log Details Screen
171
Custom View Screen
173
Custom View Setup Screen
174
Trend Screen
176
Trend Setup Screen
178
Advanced Trend Setup Screen
181
Common Slots Screen
184
Display Messages
189
Status Messages
189
Safety Shutdown Messages
208
Mod "B" SSS Safety Shutdown Messages
215
Printing
220
Printing Overview
220
Printer Connections
222
Printer Setup
222
Control Center Setup
222
Downloading System Prints to a Laptop
223
Printer Connections
225
Optiview Control Panel
239
Microboard 031-03630-007
239
Service
239
Chiller Operating Program
241
Program Jumpers/Program Switches
243
Keypad Interface
247
CM-2 Board or Style a Solid State Starter Interface
247
Configuration/Setup
252
Downloading a Program from a Program Card
258
Metric Conversion
268
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York YK-EP Installation Manual (32 pages)
Medium Voltage 500 hp to 2500 hp, 2300 V, 3300 V, 4160 V, and 6600 V, 60 Hz 3300 V and 6600 V 50 Hz Variable Speed Drives
Brand:
York
| Category:
Chiller
| Size: 2 MB
Table of Contents
Table of Contents
6
TABLE 1 - Unit Model Reference
8
Section 1 - Field Connection Notes
11
TABLE 2 - Oil Pump/Drive Power Supply
11
TABLE 3 - Minimum Voltage During Start-Up
12
Section 2 - Equipment Grounding
13
General
13
Equipment Grounding
13
Grounding Procedure Needed to Ensure Electrical Noise Immunity
13
FIGURE 1 - Grounding Details
15
FIGURE 2 - Unit Dimensions (74 In. X 44 In. X 104 In.)
16
FIGURE 3 - Unit Dimensions (122 In. X 44 In. X 104 In.)
17
FIGURE 4 - Unit Dimensions (164 In. X 50 In. X 104 In.)
18
FIGURE 5 - Unit Dimensions (174 In. X 50 In. X 104 In.)
19
Section 3 - Installation
21
General
21
Handling and Storage
21
Inspection
21
Safety Precautions
21
Drive Lifting and Assembly
22
FIGURE 6 - Unit Clearances
22
FIGURE 7 - Lifting and Assembly
23
FIGURE 8 - Modbus Connections
24
Grounding
25
Control Wiring
24
Electrical Connection
24
Power Wiring
24
Location
22
Mounting
23
Mounting Requirements
23
FIGURE 10 - Ground Bus Splice Connection
25
FIGURE 9 - Motor Lead Connections
25
FIGURE 11 - Oil Pump Connections
26
Oil Pump Wiring
26
TABLE 5 - Control and Oil Pump Wire Numbers and Termination Points for YD-SYS 1 and YD-SYS 2
26
TABLE 4 - Control and Oil Pump Wire Numbers and Termination Points for YK Chiller
26
TABLE 6 - Control and Oil Pump Wire Numbers and Termination Points for YKEP-SYS 1
27
Device/Mechanism Check
28
Electrical Checks
28
Initial Energization
28
Start-Up and Test
29
Confirmation of Wiring
27
Pre-Energization Check
27
Upstream Protection
27
TABLE 7 - si Metric Conversion
31
York YK-EP Operation And Maintenance Manual (32 pages)
Centrifugal Liquid Chiller with Economizer Compressor
Brand:
York
| Category:
Chiller
| Size: 1 MB
Table of Contents
Read before Proceeding
2
General Safety Guidelines
2
Safety Symbols
2
Changeability of this Document
3
Revision Notes
3
Table of Contents
5
List of Figures
6
List of Tables
6
Section 1 - System Fundamentals
7
FIGURE 1 - YK-EP Chiller Major Components, Front View
7
FIGURE 2 - YKEP Chiller, Rear View
8
FIGURE 3 - Medium Voltage VSD
8
FIGURE 4 - Medium Voltage SSS
8
FIGURE 5 - YK-EP System Flow Diagram
13
Section 2 - System Operating Procedures
15
FIGURE 6 - Oil Level Indicator
15
Operating Logs
16
Operating Inspections
16
FIGURE 7 - Liquid Chiller Log Sheets
17
Need for Maintenance or Service
18
Stopping the System
18
Prolonged Shutdown
18
Section 3 - Maintenance
19
FIGURE 8 - Oil Return System
19
Oil Charge
20
Oil Charging Procedure
20
FIGURE 9 - Charging the Oil Reservoir with Oil
20
FIGURE 10 - Megging Motor Windings
21
Megging the Motor
21
Condensers and Evaporators
22
Chemical Water Treatment
22
FIGURE 11 - Motor Starter Temperature and Insulation Resistances
23
Electrical Controls
25
Evaporator and Condenser
25
Leak Testing
25
Section 4 - Troubleshooting
29
TABLE 1 - Operation Analysis Chart
29
SI Metric Conversion
31
TABLE 2 - Analog Input Ranges (Low Pressure Chillers)
31
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