Engine - Yamaha YZF-R1 2007 Service Manual

Manuals by Motomatrix / www.motomatrix.co.uk / The Solution For Lost Motorcycle Coded Keys
ENGINE REMOVAL ......................................................................................5-1
INSTALLING THE ENGINE ....................................................................5-7
CAMSHAFTS................................................................................................5-9
REMOVING THE CAMSHAFTS ...........................................................5-11
CHECKING THE CAMSHAFTS ...........................................................5-12
CHECKING THE TIMING CHAIN AND CAMSHAFT SPROCKET.......5-13
CHECKING THE TIMING CHAIN GUIDES ..........................................5-13
CHECKING THE TIMING CHAIN TENSIONER ...................................5-13
INSTALLING THE CAMSHAFTS ..........................................................5-15
CYLINDER HEAD.......................................................................................5-18
REMOVING THE CYLINDER HEAD ....................................................5-19
CHECKING THE CYLINDER HEAD ....................................................5-19
INSTALLING THE CYLINDER HEAD ...................................................5-19
VALVES AND VALVE SPRINGS ................................................................5-21
REMOVING THE VALVES ....................................................................5-23
CHECKING THE VALVES AND VALVE GUIDES .................................5-23
CHECKING THE VALVE SEATS ..........................................................5-25
CHECKING THE VALVE SPRINGS......................................................5-27
CHECKING THE VALVE LIFTERS .......................................................5-28
INSTALLING THE VALVES...................................................................5-28
GENERATOR..............................................................................................5-30
REMOVING THE GENERATOR ...........................................................5-32
INSTALLING THE GENERATOR ..........................................................5-32
STARTER CLUTCH ....................................................................................5-34
REMOVING THE STARTER CLUTCH .................................................5-35
CHECKING THE DAMPER ..................................................................5-35
CHECKING THE STARTER CLUTCH..................................................5-35
INSTALLING THE STARTER CLUTCH ................................................5-36
CRANKSHAFT POSITION SENSOR .........................................................5-37
REMOVING THE CRANKSHAFT POSITION SENSOR ......................5-38
INSTALLING THE CRANKSHAFT POSITION SENSOR .....................5-38
ELECTRIC STARTER.................................................................................5-39
CHECKING THE STARTER MOTOR ...................................................5-41
ASSEMBLING THE STARTER MOTOR ...............................................5-42
INSTALLING THE STARTER MOTOR..................................................5-43
CLUTCH......................................................................................................5-44
REMOVING THE CLUTCH...................................................................5-47
CHECKING THE FRICTION PLATES ..................................................5-48
email: info@motomatrix.co.uk

ENGINE

5