Yamaha FL150A Manuals

Manuals and User Guides for Yamaha FL150A. We have 5 Yamaha FL150A manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha FL150A Service Manual (493 pages)

Outboard Engine

Brand: Yamaha | Category: Engine | Size: 36.64 MB

Table of Contents

3
- Specification
  2
  - Table of Contents
    3
- General Information
  5
  - Safety While Working
    6
    
    Rotating Part
    6
    
    Hot Part
    6
    
    Electric Shock
    6
    
    Propeller
    6
    
    Handling of Gasoline
    6
    
    Ventilation
    6
    
    Self-Protection
    7
    
    Working with Crane
    7
    
    Handling of Gas Torch
    7
    
    Part, Lubricant, and Sealant
    7
    
    Handling of Sealant
    8
    
    Special Service Tool
    8
    
    Tightening Torque
    8
    
    Non-Reusable Part
    8
    
    Disassembly and Assembly
    8
  - How to Use this Manual
    9
    
    Manual Format
    9
    
    Abbreviation
    10
  - Lubricant, Sealant, and Thread Locking Agent
    11
    
    Symbol
    11
  - Special Service Tool
    13
Specification 1

22
- Model Feature
  
  24
  - General Feature
    24
  - Model Name Designation
    25
  - Serial Number
    26
- Model Data
  
  27
  - Dimension and Weight
    27
  - Performance
    27
  - Power Unit
    28
  - Lower Unit
    28
  - Bracket Unit
    28
  - Fuel and Oil Requirement
    29
  - Battery Requirement
    29
  - PTT Fluid Requirement
    29
- Electrical Technical Data
  
  30
  - Ignition Timing Control System
    30
  - Fuel Injection Control System
    31
  - Engine Speed Control System
    31
  - PTT System
    31
  - Charging System
    32
  - Starting System
    32
  - Y-COP (Standard for European Market and Optional for Oceanian Market)
    32
  - Gauge/Sensor
    33
- Fuel System Technical Data
  
  34
  - Fuel System
    34
- Power Unit Technical Data
  
  35
  - Power Unit
    35
  - Cylinder Head Assembly
    35
  - Crankcase Assembly
    36
- Lower Unit Technical Data
  
  38
  - Lower Unit Assembly (Regular Rotation Model)
    38
  - Lower Unit Assembly (Counter Rotation Model)
    38
- Bracket Unit Technical Data
  
  39
  - PTT System
    39
- Specified Tightening Torque
  
  40
  - Electrical System
    40
  - Fuel System
    40
  - Power Unit
    41
  - Lower Unit (Regular Rotation Model)
    42
  - Lower Unit (Counter Rotation Model)
    42
  - Bracket Unit
    42
  - General Tightening Torque
    43
  - PTT Unit
    43
Technical Feature and Description 2

44
- Electronic Control System
  
  46
  - Engine ECM Component
    48
  - Engine Speed Control
    50
  - Fail-Safe Control
    51
- Additional Features
  
  52
  - Y-COP (Standard for European Market and Optional for Oceanian Market)
    52
  - Tilt Limiter (F150A, FL150A [Optional for European and Oceanian Markets])
    53
- Ydis
  
  54
  - Overview
    54
  - New Functions
    55
  - Logging
    56
- Power Unit System
  
  57
  - Shimless Valve Lifter
    57
- Fuel System
  
  58
  - Fuel Diagram
    58
  - Vapor Gas Diagram
    59
- Lubrication System
  
  60
  - Lubrication Diagram
    60
- Cooling System
  
  61
  - Cooling Diagram
    61
- Intake and Exhaust System
  
  62
  - Intake and Exhaust Diagram
    62
- Lower Unit
  
  63
  - Propeller (SDS)
    63
- PTT Unit
  
  64
Rigging Information 3

68
- Important Reminder on Rigging
  
  70
  - Outboard Motor Mounting Instructions
    70
- Crate Handling
  
  71
  - Crate Top Cover Pictograph Description
    71
- Uncrating
  
  72
  - Uncrating Procedure
    72
- External Dimensions
  
  74
  - F150A, Fl150A, F150B, Fl150B
    74
  - Clamp Bracket
    75
- Outboard Motor Mounting
  
  76
  - Installing the Outboard Motor
    76
- Rigging Grommet Mounting
  
  78
- Optional Equipment
  
  83
- Y-COP (Standard for European Market and Optional for Oceanian Market)
  
  89
  - Installing Y-COP
    89
  - Registering the Receiver ID to the ECM
    89
- Battery Installation
  
  91
  - Battery Wiring Without House (Accessory) Battery
    91
  - Battery Wiring with House (Accessory) Battery
    94
- System Diagram
  
  98
- Rigging Recommendation
  
  106
  - Extension Length Recommendation for Battery Cable
    106
- Propeller Selection
  
  107
  - Propeller Size
    107
  - Selection
    107
Troubleshooting 4

111
- Ydis
  
  113
  - Function
    113
  - Connecting the Communication Cable
    116
- Outboard Motor Troubleshooting
  
  117
Electrical System 5

130
- Electrical Component and Wiring Harness Routing
  
  132
  - Port
    132
  - Junction Box Assembly
    134
  - Rear
    136
  - Top
    137
  - Bottom Cowling
    138
- ECM Circuit
  
  140
  - Circuit Diagram
    140
  - ECM Coupler Layout
    142
- Checking the Electrical Component
  
  143
  - Using the YDIS
    143
  - Measuring the Peak Voltage
    143
  - Using the Digital Tester
    144
- Engine Control Unit and Component
  
  144
  - Checking the Main Relay
    144
  - Checking the Engine ECM Circuit
    145
  - Checking the TPS
    146
  - Checking the ISC Valve
    146
  - Checking the Oil Pressure Sensor
    147
- Fuel Control Unit and Component
  
  147
- Charging Unit and Component
  
  150
  - Checking the Lighting Coil (Stator Assembly)
    150
  - Checking the Rectifier Regulator
    150
- Ignition Unit and Component
  
  152
  - Checking the Ignition Spark
    152
  - Checking the Spark Plug Wire
    152
  - Checking the Ignition Coil
    152
  - Checking the Pulser Coil
    153
  - Checking the Air Temperature Sensor
    154
  - Checking the Air Pressure Sensor
    155
  - Checking the Engine Temperature Sensor
    155
  - Checking the Thermoswitch
    156
  - Checking the Shift Cut-Off Switch
    157
  - Checking the Shift Position Switch
    157
  - Checking the Engine Shut-Off Switch
    158
- Starting Unit and Component
  
  158
  - Checking the Starter Relay
    158
  - Checking the Engine Start Switch
    159
- Y-COP (Standard for European Market and Optional for Oceanian Market)
  
  160
  - Checking Y-COP
    161
  - Checking the Buzzer
    161
  - Checking the Y-COP Main Wiring Harness
    161
  - Checking the Button Cell Battery
    162
- Starter Motor
  
  164
  - Removing the Starter Motor
    166
  - Checking the Starter Motor Pinion
    166
  - Disassembling the Starter Motor
    166
  - Checking the Armature (Starter Motor)
    168
  - Checking the Brush Holder
    168
  - Assembling the Starter Motor
    169
  - Installing the Starter Motor
    170
- 6Y8 Multifunction Meter Sensor
  
  171
  - Checking the Water Pressure Sensor (Optional)
    171
  - Checking the Speed Sensor (Optional)
    171
- PTT System
  
  172
Fuel System 6

176
- Hose Routing
  
  178
- Fuel Line
  
  182
  - Reducing the Fuel Pressure
    182
  - Measuring the Fuel Pressure
    182
  - Checking the Pressure Regulator
    182
- Fuel Filter
  
  184
  - Removing the Fuel Filter Assembly
    185
  - Checking the Fuel Filter Assembly
    185
  - Disassembling the Fuel Filter Assembly
    186
  - Checking the Fuel Filter Element
    186
  - Checking the Fuel Cup Assembly
    186
  - Checking the Primer Pump
    186
  - Assembling the Fuel Filter Assembly
    186
  - Installing the Fuel Filter Assembly
    187
- Fuel Pump
  
  188
- Canister and Vapor Shut-Off Valve
  
  194
  - Removing the Canister
    195
  - Removing the Vapor Shut-Off Valve
    195
  - Checking the Canister
    195
  - Checking the Vapor Shut-Off Valve
    196
  - Installing the Vapor Shut-Off Valve
    196
  - Installing the Canister
    196
- Intake Silencer
  
  198
- Throttle Link
  
  199
  - Removing the Throttle Link
    200
  - Checking the Throttle Link
    200
  - Installing the Throttle Link
    200
- Throttle Body
  
  202
  - Removing the Throttle Body Assembly
    203
  - Checking the TPS
    203
  - Installing the Throttle Body Assembly
    203
- Throttle Body and Throttle Link Adjustment
  
  204
  - Adjusting the Throttle Link
    204
- Fuel Injector
  
  207
  - Removing the Fuel Injector
    208
  - Removing the Fuel Cooler
    208
  - Checking the Fuel Rail and Fuel Injector
    209
  - Installing the Fuel Cooler
    209
  - Installing the Fuel Injector
    210
- Intake Manifold and Vapor Separator
  
  211
  - Draining the Fuel
    214
  - Removing the Intake Manifold
    214
  - Removing the Vapor Separator
    214
  - Checking the Fuel Filter
    215
  - Checking the Intake Manifold
    215
  - Checking the Air Pressure Sensor
    215
  - Checking the ISC Valve
    215
  - Installing the Vapor Separator
    216
  - Installing the Intake Manifold
    217
- Vapor Separator and High-Pressure Fuel Pump
  
  219
Power Unit 7

223
- Power Unit
  224
- Power Unit (Check and Adjustment)
  
  226
  - Checking the Compression Pressure
    226
  - Checking the Oil Pressure
    226
  - Checking the Valve Clearance
    226
  - Adjusting the Valve Clearance
    228
- Power Unit Assembly
  
  230
  - Removing the Power Unit
    232
  - Installing the Power Unit
    234
- Flywheel Magnet
  
  237
  - Removing the Flywheel Magnet
    238
  - Removing the Stator Assembly
    238
  - Installing the Stator Assembly
    239
  - Installing the Flywheel Magnet
    240
- Timing Belt
  
  241
  - Removing the Timing Belt
    242
  - Removing the Drive Sprocket
    242
  - Checking the Timing Belt
    242
  - Installing the Drive Sprocket
    242
  - Installing the Timing Belt
    243
- Starter Motor
  
  245
  - Removing the Starter Motor
    246
  - Installing the Starter Motor
    246
- Rectifier Regulator and Ignition Coil
  
  248
  - Removing the Rectifier Regulator
    250
  - Removing the Ignition Coil
    250
  - Checking the Spark Plug
    250
  - Installing the Ignition Coil
    251
  - Installing the Rectifier Regulator
    251
- Fuse Box
  
  252
- Wiring Harness
  
  253
  - Removing the Wiring Harness
    255
  - Installing the Wiring Harness
    256
- Camshaft
  
  258
- Cylinder Head
  
  263
  - Removing the Cylinder Head
    265
  - Disassembling the Cylinder Head
    265
  - Checking the Valve Lifter
    265
  - Checking the Cylinder Head
    266
  - Checking the Valve Spring
    266
  - Checking the Valve
    266
  - Checking the Valve Guide
    267
  - Replacing the Valve Guide
    267
  - Checking the Valve Seat
    268
  - Refacing the Valve Seat
    268
  - Checking the Cylinder Head and Cylinder Block Anode
    270
  - Assembling the Cylinder Head
    270
  - Installing the Cylinder Head
    271
- Exhaust Cover
  
  273
  - Removing the Exhaust Cover
    275
  - Checking the PCV
    275
  - Checking the Thermostat
    275
  - Checking the Exhaust Cover Anode
    275
  - Installing the Exhaust Cover
    276
- Cylinder Block (F150A, FL150A)
  
  277
  - Removing the Oil Pump Assembly
    279
  - Removing the Oil Filter Bracket
    279
  - Removing the Balancer Assembly
    279
  - Disassembling the Oil Pump
    279
  - Checking the Oil Pump
    279
  - Assembling the Oil Pump
    279
  - Installing the Oil Pump Assembly
    280
  - Installing the Balancer Assembly
    280
  - Installing the Oil Filter Bracket
    281
- Cylinder Block (F150B, FL150B)
  
  283
  - Removing the Oil Pump Assembly
    285
  - Removing the Oil Filter Bracket
    285
  - Removing the Crankcase Cover
    285
  - Disassembling the Oil Pump
    285
  - Checking the Oil Pump
    285
  - Assembling the Oil Pump
    285
  - Installing the Oil Pump Assembly
    285
  - Installing the Crankcase Cover
    285
  - Installing the Oil Filter Bracket
    285
- Crankcase
  
  286

Yamaha FL150A Service Manual (313 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 16.95 MB

Gen Info General Information

4
- Important Information
  2
- Gen Info
  
  3
- General Information
  
  3
  - Table of Contents
    4
- How to Use this Manual
  
  6
  - Manual Format
    6
  - Symbols
    7
  - Contents
    7
- Safety While Working
  
  8
  - Fire Prevention
    8
  - Ventilation
    8
  - Self-Protection
    8
  - Parts, Lubricants, and Sealants
    8
  - Good Working Practices
    9
  - Disassembly and Assembly
    9
- Identification
  
  10
  - Applicable Models
    10
  - Serial Number
    10
- Features and Benefits
  
  11
  - Crankshaft and Cylinder
    11
  - Balancer
    12
  - Piston and Piston Ring
    12
  - Connecting Rod
    13
  - Cylinder Head Cover
    13
  - Intake System
    14
  - Top Cowling
    15
  - 64E Type Power Trim and Tilt Unit
    16
  - Cooling System
    17
  - Lubrication System
    18
  - Fuel System
    20
  - Rectifier Regulator
    21
  - Isolator
    21
- Technical Tips
  
  22
  - Electronic Control System
    22
  - Ecm
    22
  - Fail-Safe Control
    23
  - Warning Control
    24
  - Shift Cut Control
    25
  - Over-Revolution Control
    25
  - Fuel Pump Control
    25
- Propeller Selection
  
  26
  - Propeller Size
    26
  - Selection
    26
- Predelivery Checks
  
  27
Spec Specifications

31
- General Specifications
  32
- General Specifications
  
  34
- Maintenance Specification
  
  34
  - Power Unit
    34
  - Lower Unit
    37
  - Electrical
    38
  - Dimensions
    40
  - Tightening Torques
    42
  - Specified Torques
    42
- Specifications
  
  34
Chk Adj/Chk Adj

45
- Chk Adj
  
  46
- Special Service Tools
  
  46
- Periodic Checks and Adjustments
  
  46
- Maintenance Interval Chart
  
  47
- Top Cowling
  
  48
  - Checking the Top Cowling
    48
- Fuel System
  
  48
  - Checking the Fuel Joint and Fuel Hoses (Fuel Joint-To-Fuel Injector)
    48
  - Checking the Fuel Filter
    48
- Power Unit
  
  49
- Control System
  
  53
- Power Trim and Tilt Unit
  
  58
  - Checking the Power Trim and Tilt Operation
    58
  - Checking the Power Trim and Tilt Fluid Level
    58
- Lower Unit
  
  58
- General
  
  60
  - Checking the Anodes
    60
  - Checking the Battery
    61
  - Lubricating the Outboard Motor
    61
Fuel Fuel System

63
Powr Power Unit

84
- Power Unit
  
  86
- Special Service Tools
  
  86
- Power Unit
  
  88
  - Checking the Compression Pressure
    96
  - Checking the Oil Pressure
    96
  - Checking the Oil Pressure Sensor
    97
  - Checking the Valve Clearance
    97
  - Replacing the Timing Belt
    101
  - Removing the Power Unit
    103
  - Removing the Oil Filter
    105
  - Removing the Timing Belt and Sprockets
    105
  - Checking the Timing Belt and Sprockets
    106
  - Installing the Sprockets and Timing Belt
    106
- Cylinder Head
  
  108
  - Removing the Cylinder Head
    113
  - Checking the Valve Springs
    113
  - Checking the Valves
    114
  - Checking the Valve Guides
    114
  - Replacing the Valve Guides
    115
  - Checking the Valve Seat
    116
  - Refacing the Valve Seat
    116
  - Checking the Camshaft
    118
  - Checking the Cylinder Head
    119
  - Installing the Valves
    119
  - Installing the Cylinder Head
    120
  - Removing the Exhaust Cover
    122
  - Checking the Pressure Control Valve
    122
  - Installing the Pressure Control Valve
    122
- Cylinder Block
  
  123
  - Disassembling the Cylinder Block
    126
  - Checking the Balancer Assembly
    126
  - Checking the Piston Diameter
    126
  - Checking the Cylinder Bore
    127
  - Checking the Piston Clearance
    127
  - Checking the Piston Rings
    127
  - Checking the Piston Ring Grooves
    128
  - Checking the Piston Ring Side Clearance
    128
  - Checking the Connecting Rod Big End Side Clearance
    128
  - Checking the Crankshaft
    129
  - Checking the Crankpin Oil Clearance
    130
  - Selecting the Connecting Rod Bearing
    131
  - Checking the Crankshaft Main Journal Oil Clearance
    132
  - Selecting the Crankshaft Main Bearing
    133
  - Disassembling the Oil Pump
    134
  - Checking the Oil Pump
    134
  - Assembling the Oil Pump
    134
  - Assembling the Pistons and Cylinder Block
    135
  - Installing the Power Unit
    140

Yamaha FL150A Owner's Manual (124 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 4.64 MB

Table of Contents
5
Safety Information

8
- Outboard Motor Safety
  8
  - Propeller
    8
  - Rotating Parts
    8
  - Hot Parts
    8
  - Electric Shock
    8
  - Power Trim and Tilt
    8
  - Engine Shut-Off Cord (Lanyard)
    8
  - Gasoline
    9
  - Gasoline Exposure and Spills
    9
  - Carbon Monoxide
    9
  - Modifications
    9
- Boating Safety
  9
  - Alcohol and Drugs
    9
  - Personal Flotation Devices (Pfds)
    9
  - People in the Water
    9
  - Passengers
    9
  - Overloading
    9
  - Avoid Collisions
    10
  - Weather
    10
  - Passenger Training
    10
  - Boating Safety Publications
    10
  - Laws and Regulations
    10
General Information

11
- Identification Numbers Record
  11
  - Outboard Motor Serial Number
    11
  - Key Number
    11
- EC Declaration of Conformity (Doc)
  11
- CE Marking
  11
- Read Manuals and Labels
  13
  - Warning Labels
    13
  - Warning Labels
    16
Specifications and Requirements

19
- Specifications
  19
- Installation Requirements
  23
- Remote Control Requirements
  23
- Battery Requirements
  24
  - Battery Specifications
    24
  - Mounting Battery
    24
  - Multiple Batteries
    24
- Propeller Selection
  24
  - Counter Rotation Models
    25
- Start-In-Gear Protection
  25
- Engine Oil Requirements
  25
- Fuel Requirements
  26
  - Gasoline
    26
- Muddy or Acidic Water
  26
- Anti-Fouling Paint
  27
- Outboard Motor Disposal Requirements
  27
- Emergency Equipment
  27
- Emission Control Information
  27
  - Star Labels
    28
Components

30
- Components Diagram
  30
Instruments and Indicators

46
- Indicators (if Equipped)
  46
  - Low Oil Pressure-Alert Indicator
    46
  - Overheat-Alert Indicator
    46
- Digital Tachometer
  46
  - Tachometer
    47
  - Trim Meter
    47
  - Hour Meter
    47
  - Low Oil Pressure-Alert Indicator
    47
  - Overheat-Alert Indicator
    48
- Digital Speedometer
  48
  - Speedometer
    48
  - Fuel Gauge
    48
  - Trip Meter / Clock / Voltmeter
    49
  - Fuel Level-Alert Indicator
    50
  - Low Battery Voltage-Alert Indicator
    50
- Fuel Management Meter
  50
- 6Y8 Multifunction Meters
  53
- 6Y8 Multifunction Tachometers
  53
  - Start-Up Checks
    54
  - Yamaha Security System Information (if Equipped)
    54
  - Low Oil Pressure-Alert
    55
  - Overheat Alert
    55
  - Water Separator Alert
    56
  - Engine Trouble Alert
    56
  - Low Battery Voltage-Alert
    56
- 6Y8 Multifunction Speed & Fuel Meters
  57
- 6Y8 Multifunction Speedometers
  58
- 6Y8 Multifunction Fuel Management Meters
  58
Engine Control System

60
- Alert System
  60
  - Overheat Alert (Twin Engines)
    60
  - Low Oil Pressure Alert
    60

Yamaha FL150A Owner's Manual (90 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 3.69 MB

Important Manual Information
3
Table of Contents
4
Safety Information

7
- Outboard Motor Safety
  7
  - Propeller
    7
  - Rotating Parts
    7
  - Hot Parts
    7
  - Electric Shock
    7
  - Power Trim and Tilt
    7
  - Engine Shut-Off Cord (Lanyard)
    7
  - Gasoline
    7
  - Gasoline Exposure and Spills
    7
  - Carbon Monoxide
    8
  - Modifications
    8
- Boating Safety
  8
  - Alcohol and Drugs
    8
  - Personal Flotation Devices
    8
  - People in the Water
    8
  - Passengers
    8
  - Overloading
    8
  - Avoid Collisions
    8
  - Weather
    9
  - Passenger Training
    9
  - Boating Safety Publications
    9
  - Laws and Regulations
    9
General Information

10
- Identification Numbers Record
  10
  - Outboard Motor Serial Number
    10
  - Key Number
    10
- EC Declaration of Conformity (Doc)
  10
- CE Marking
  10
- C-Tick Label
  11
- Read Manuals and Labels
  12
  - Warning Labels
    12
Specifications and Requirements

15
- Specifications
  15
- Installation Requirements
  16
  - Boat Horsepower Rating
    16
  - Mounting Motor
    17
- Remote Control Requirements
  17
- Battery Requirements
  17
  - Battery Specifications
    17
  - Mounting Battery
    17
  - Multiple Batteries
    17
- Propeller Selection
  17
  - Counter Rotation Models
    18
- Start-In-Gear Protection
  18
- Engine Oil Requirements
  18
- Fuel Requirements
  19
  - Gasoline
    19
- Muddy or Acidic Water
  19
- Anti-Fouling Paint
  20
- Motor Disposal Requirements
  20
- Emergency Equipment
  20
- Emission Control Information
  20
  - U.S. Insular Areas
    20
Components

22
- Components Diagram
  22
Instruments and Indicators

33
- Digital Tachometer
  33
  - Tachometer
    33
  - Trim Meter
    33
  - Hour Meter
    33
  - Low Oil Pressure-Alert Indicator
    34
  - Overheat-Alert Indicator
    34
- Digital Speedometer
  34
  - Speedometer
    34
  - Fuel Gauge
    35
  - Trip Meter / Clock / Voltmeter
    35
  - Fuel Level-Alert Indicator
    36
  - Low Battery Voltage-Alert Indicator
    36
- Fuel Management Meter
  36
- 6Y8 Multifunction Meters
  39
- 6Y8 Multifunction Tachometers
  39
  - Start-Up Checks
    40
  - Low Oil Pressure-Alert
    40
  - Overheat Alert
    40
  - Water Separator Alert
    40
  - Engine Trouble Alert
    41
  - Low Battery Voltage-Alert
    41
- 6Y8 Multifunction Speed & Fuel Meters
  41
- 6Y8 Multifunction Speedometers
  42
- 6Y8 Multifunction Fuel Management Meters
  42
Engine Control System

44
- Alert System
  44
  - Overheat Alert
    44
  - Low Oil Pressure Alert
    44
Installation

46
- Mounting the Outboard Motor
  46

Yamaha FL150A Owner's Manual (90 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 5.66 MB

Table of Contents
4
Safety Information
7
Outboard Motor Safety
7
Propeller
7
Rotating Parts
7
Hot Parts
7
Electric Shock
7
Power Trim and Tilt
7
Engine Shut-Off Cord (Lanyard)
7
Gasoline
7
Gasoline Exposure and Spills
7
Carbon Monoxide
8
Modifications
8
Boating Safety
8
Alcohol and Drugs
8
Personal Flotation Devices
8
People in the Water
8
Passengers
8
Overloading
8
Avoid Collisions
8
Weather
9
Passenger Training
9
Boating Safety Publications
9
Laws and Regulations
9
General Information
10
Identification Numbers Record
10
Outboard Motor Serial Number
10
Key Number
10
EC Declaration of Conformity (Doc)
10
CE Marking
10
Read Manuals and Labels
12
Warning Labels
12
Specifications and Requirements
15
Specifications
15
Installation Requirements
16
Boat Horsepower Rating
16
Mounting Motor
16
Remote Control Requirements
16
Battery Requirements
17
Battery Specifications
17
Mounting Battery
17
Multiple Batteries
17
Propeller Selection
17
Counter Rotation Models
17
Start-In-Gear Protection
18
Engine Oil Requirements
18
Fuel Requirements
18
Gasoline
18
Muddy or Acidic Water
19
Anti-Fouling Paint
19
Motor Disposal Requirements
19
Emergency Equipment
19
Emission Control Information
19
North American Models
19
Star Labels
20
Components
22
Components Diagram
22
Remote Control Box
23
Remote Control Lever
24
Neutral Interlock Trigger
24
Neutral Throttle Lever
24
Free Accelerator
25
Throttle Friction Adjuster
25
Engine Shut-Off Cord (Lanyard) and Clip
26
Main Switch
26
Power Trim and Tilt Switch on Remote Control
27
Power Trim and Tilt Switch on Bottom Cowling
27
Power Trim and Tilt Switches (Twin Binnacle Type)
28
Trim Tab with Anode
28
Tilt Support Lever for Power Trim and Tilt Model
29
Cowling Lock Lever (Pull up Type)
29
Flushing Device
30
Fuel Filter/Water Separator
30
Instruments and Indicators
31
Digital Tachometer
31
Tachometer
31
Trim Meter
31
Hour Meter
31
Low Oil Pressure-Alert Indicator
32
Overheat-Alert Indicator
32
Digital Speedometer
32
Speedometer
32
Fuel Gauge
33
Trip Meter / Clock / Voltmeter
33
Fuel Level-Alert Indicator
34
Low Battery Voltage-Alert Indicator
34
Fuel Management Meter
34
Fuel Flow Meter
34
Fuel Consumption Meter / Fuel Economy Meter / Twin Engine Speed Synchronizer
35
Water Separator-Alert Indicator
37
6Y8 Multifunction Meters
37
6Y8 Multifunction Tachometers
37
Start-Up Checks
38
Low Oil Pressure-Alert
38
Overheat Alert
39
Water Separator Alert
39
Engine Trouble Alert
39
Low Battery Voltage-Alert
40
6Y8 Multifunction Speed & Fuel Meters
40
6Y8 Multifunction Speedometers
41
6Y8 Multifunction Fuel Management Meters
42
Engine Control System
43
Alert System
43
Overheat Alert
43
Low Oil Pressure Alert
43
Installation
45
Mounting the Outboard Motor
45
Operation
47

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals

Yamaha FL150A Manuals

Yamaha FL150A Service Manual (493 pages)

Table of Contents

Table of Contents

Specification 1

Model Feature

Model Data

Electrical Technical Data

Fuel System Technical Data

Power Unit Technical Data

Lower Unit Technical Data

Bracket Unit Technical Data

Specified Tightening Torque

Technical Feature and Description 2

Electronic Control System

Additional Features

Ydis

Power Unit System

Fuel System

Lubrication System

Cooling System

Intake and Exhaust System

Lower Unit

PTT Unit

Rigging Information 3

Important Reminder on Rigging

Crate Handling

Uncrating

External Dimensions

Outboard Motor Mounting

Rigging Grommet Mounting

Optional Equipment

Y-COP (Standard for European Market and Optional for Oceanian Market)

Battery Installation

System Diagram

Rigging Recommendation

Propeller Selection

Troubleshooting 4

Ydis

Outboard Motor Troubleshooting

Electrical System 5

Electrical Component and Wiring Harness Routing

ECM Circuit

Checking the Electrical Component

Engine Control Unit and Component

Fuel Control Unit and Component

Charging Unit and Component

Ignition Unit and Component

Starting Unit and Component

Y-COP (Standard for European Market and Optional for Oceanian Market)

Starter Motor

6Y8 Multifunction Meter Sensor

PTT System

Fuel System 6

Hose Routing

Fuel Line

Fuel Filter

Fuel Pump

Canister and Vapor Shut-Off Valve

Intake Silencer

Throttle Link

Throttle Body

Throttle Body and Throttle Link Adjustment

Fuel Injector

Intake Manifold and Vapor Separator

Vapor Separator and High-Pressure Fuel Pump

Power Unit 7

Power Unit (Check and Adjustment)

Power Unit Assembly

Flywheel Magnet

Timing Belt

Starter Motor

Rectifier Regulator and Ignition Coil

Fuse Box

Wiring Harness

Camshaft

Cylinder Head

Exhaust Cover

Cylinder Block (F150A, FL150A)

Cylinder Block (F150B, FL150B)