Yamaha F80BET Manuals

Manuals and User Guides for Yamaha F80BET. We have 3 Yamaha F80BET manuals available for free PDF download: Rigging Manual, Service Manual

Yamaha F80BET Rigging Manual (329 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 11.2 MB

Table of Contents

5
Propellers

65
Tiller Handles

139
- 6X4 Multi-Function Tiller Handle
  
  140
- Steering Friction Contents
  
  162
Conventional Gauge (6Y5 & 6Y7)

165
- Mounting the Meters
  
  168
  - Meter Mounting Procedure
    168
  - Analog Gauge Illumination (6Y7 Type)
    168
- Analog Tachometer
  
  169
  - Analog Tachometer Applications
    169
  - Analog Tachometer Dimensions
    170
  - Pole Number Set up
    170
- Digital Tachometer
  
  171
  - Digital Tachometer Applications
    171
  - Digital Tachometer Dimensions
    171
  - Pole Number Set up
    172
- Speedometer
  
  173
  - Speedometer Types and Applications
    173
  - Speedometer Dimensions
    174
  - Water Pressure Damper (Op)
    174
  - Speedometer Tube Routing
    175
  - Digital Speedometer Set up
    175
- Fuel Management Gauge
  
  176
  - Fuel Management Gauge Types and Applications
    176
  - Fuel Management Gauge Dimensions
    177
  - Fuel Sensor Installation
    178
  - Wiring Description
    179
  - Fuel Management Gauge Set up
    181
  - Fuel Mgt Gauge with Speedometer Set up
    181
- Analog Trim Meter
  
  182
  - Analog Trim Meter Applications
    182
  - Analog Trim Meter Dimensions
    182
  - Trim Sensor Adjustment
    182
- Coolant Pressure Meter
  
  183
- Coolant Temp. Meter
  
  184
- Hour Meter
  
  191
  - Hour Meter Applications
    191
  - Hour Meter Dimensions
    191
  - Wiring the Mechanical Hour Meter
    192
  - Wiring the Digital Hour Meter
    192
- Voltage Meter
  
  193
  - Voltage Meter Types and Applications
    193
  - Voltage Meter Dimensions
    193
  - Wiring the Voltage Meter
    193
- Fuel Meter
  
  194
  - Fuel Meter Types and Applications
    194
  - Fuel Meter Dimensions
    194
  - Wiring the Fuel Meter
    194
- Charge Warning Unit
  
  195
  - Charge Warning Unit Types and Applications
    195
  - Wiring the Charge Warning Unit
    195
- Wire Harnesses
  
  196
  - Remote-Oil Tank Harness
    196
  - Additional Accessory Lead
    196
  - Meter Harness
    197
  - Trim Meter Lead
    198
  - Trim and Oil Lead
    198
  - Combination Trim and Oil Lead
    198
  - Conversion Harness 1
    199
  - Fuel Management Gauge Harness
    199
  - Lighting Coil Extension Harness
    199
  - Rectifier Kit
    199
- Wiring Diagrams
  
  200
- Rigging Grommet Description
  
  211
Digital Network Gauge (6Y8)

215
- Digital Network Gauge Compatible Models
  
  216
- Digital Network Gauge Application
  
  216
  - Square Style Gauge Application
    216
- Digital Network Gauge Dimensions
  
  217
  - Round Style Gauge Application
    217
  - Square Style Gauge Dimensions
    217
  - Round Style Gauge Dimensions
    218
- Optional Equipment
  
  219
  - Multi-Sensor Application
    219
  - Fitting Plate
    219
  - Speed Sensor Kit
    220
  - Coolant Pressure Sensor Kit
    220
  - Speed/Coolant Pressure Sensors Kit
    221
- Wire Harness
  
  222
  - Main Bus Wire
    222
  - Pigtail Bus Wire
    222
  - System Power Supply Wire
    222
  - Immobilizer Power Distribution Wire 1
    222
- Network Hub
  
  223
  - Fuel Tank / Gps Wire
    223
- Optional Equipment
  
  224
  - Nmea2000 Gateway
    224
  - Analog Gauge Interface (If)
    224
- Immobilizer Unit
  
  225
- Network Wiring Diagrams
  
  226
  - FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES
    226
- Initial Gauge Setup
  
  230
  - Setting for Gauge When 6Y9 Multi-Sensor Is Connected
    230
- Troubleshooting
  
  231
- Nmea0183 Compatible Equipment Connection
  
  232
- Basic Requirements
  
  232
- Digital Network Gauge (6Y8) Function Table
  
  233
Digital Network Premium Gauge (6Y9)

234
Battery

281
- Battery
  
  282
- Recommended Battery
  
  282
- Battery Cable Length
  
  284
- Battery Wiring
  
  286
Appendix

294

Yamaha F80BET Service Manual (249 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 12.6 MB

Gen Info General Information

5
- Table of Contents
  5
- How to Use this Manual
  6
- Manual Format
  6
- Symbols
  7
- Safety While Working
  8
- Fire Prevention
  8
- Ventilation
  8
- Self-Protection
  8
- Parts, Lubricants, and Sealants
  8
- Good Working Practices
  9
- Disassembly and Assembly
  9
- Identification
  10
- Applicable Model
  10
- Serial Number
  10
- Propeller Selection
  10
- Propeller Size
  10
- Checking the Engine Oil Level
  11
- Checking the Fuel System
  11
- Predelivery Checks
  11
- Selection
  11
- Checking the Gear Oil Level
  12
- Checking the Battery
  12
- Checking the Outboard Motor Mounting Height
  12
- Checking the Remote Control Cables
  12
- Checking the Steering System
  13
- Checking the Gear Shift and Throttle Operation
  13
- Checking the Power Trim and Tilt System
  13
- Checking the Engine Start Switch and Engine Stop Lanyard Switch
  13
- Checking the Cooling Water Pilot Hole
  14
- Test Run
  14
- Break-In
  14
- After Test Run
  14
Spec Specifications

15
- General Specifications
  16
- Specifications
  16
- Maintenance Specification
  18
- Power Unit
  18
- Electrical
  21
- Lower Unit
  21
- Dimensions
  24
Chk Adj Periodic Checks and Adjustments

29
- Special Service Tools
  30
- Maintenance Interval Chart
  31
- Checking the Fuel Filter
  32
- Checking the Fuel Joint and Fuel Hoses (Fuel Joint-To-Fuel Injector)
  32
- Checking the Top Cowling
  32
- Fuel System
  32
- Top Cowling
  32
- Changing the Engine Oil by Draining It
  33
- Changing the Engine Oil Using an Oil Changer
  33
- Checking the Engine Oil
  33
- Power Unit
  33
- Replacing the Oil Filter
  34
- Checking the Spark Plugs
  35
- Checking the Timing Belt
  35
- Checking the Thermostat
  36
- Adjusting the Throttle Link and Throttle Cable
  37
- Checking the Cooling Water Passage
  37
- Checking the Engine Idle Speed
  37
- Control System
  37
- Checking the Gear Shift Operation
  39
- Bracket Unit
  40
- Checking the Power Trim and Tilt Fluid Level
  40
- Checking the Power Trim and Tilt Operation
  40
- Changing the Gear Oil
  41
- Checking the Gear Oil Level
  41
- Lower Unit
  41
- Checking the Lower Unit for Air Leakage
  42
- Checking the Propeller
  42
- Checking the Anodes
  43
- Checking the Battery
  43
- General
  43
- Lubricating the Outboard Motor
  44
Fuel Fuel System

47
- Fuel System
  48
- Special Service Tools
  48
- Fuel and Blowby Hoses
  49
- Hose Routing
  49
- Fuel Filter and Fuel Pump
  50
- Checking the Fuel Pump
  52
- Disassembling the Fuel Pump
  52
- Assembling the Fuel Pump
  53
- Checking the Diaphragm and Valves
  53
- Intake Manifold
  54
- Checking the Idle Speed Control
  56
- Checking the Throttle Position Sensor
  56
- Installing the Throttle Position Sensor
  56
- Vapor Separator
  59
- Disconnecting the Quick Connector
  60
- Measuring the Fuel Pressure
  60
- Reducing the Fuel Pressure
  60
- Checking the Pressure Regulator
  61
- Draining the Fuel
  62
- Checking the Vapor Separator
  63
- Disassembling the Vapor Separator
  63
- Installing the Fuel Hose Clamp
  63
- Removing the Fuel Hose Clamp
  63
- Adjusting the Float
  64
- Assembling the Vapor Separator
  64
- Canister
  66
- Checking the Canister
  67
Powr Power Unit

68
- Special Service Tools
  71
- Checking the Compression Pressure
  72
- Checking the Oil Pressure
  72
- Power Unit
  72
- Checking the Valve Clearance
  79
- Replacing the Timing Belt
  82
- Removing the Power Unit
  85
- Removing the Timing Belt and Sprockets
  86
- Checking the Timing Belt and Sprockets
  87
- Installing the Sprockets and Timing Belt
  87
- Throttle Link
  89
- Ecm
  90
- Junction Box
  91
- Cylinder Head
  93
- Removing the Cylinder Head
  95
- Checking the Valve Lifters
  96
- Checking the Valve Springs
  96
- Checking the Valves
  96
- Checking the Valve Guides
  97
- Replacing the Valve Guides
  97
- Checking the Valve Seat
  98
- Refacing the Valve Seat
  99
- Checking the Camshafts
  101
- Checking the Cylinder Head
  101
- Installing the Valves
  102
- Installing the Cylinder Head
  103
- Exhaust Cover
  106
- Checking the Pressure Control Valve
  108
- Installing the Exhaust Cover
  108
- Installing the Pressure Control Valve
  108
- Removing the Exhaust Cover
  108
- Cylinder Block
  109
- Checking the Piston Diameter
  110
- Disassembling the Cylinder Block
  110
- Checking the Cylinder Bore
  111
- Checking the Piston Clearance
  111
- Checking the Piston Rings
  111
- Checking the Connecting Rod Big End Side Clearance
  112
- Checking the Piston Ring Grooves
  112
- Checking the Piston Ring Side Clearance
  112
- Checking the Crankpin Oil Clearance
  113
- Checking the Crankshaft
  113
- Selecting the Connecting Rod Bearing
  115
- Checking the Crankshaft Journal Oil Clearance
  116
- Selecting the Main Bearing
  117
- Assembling the Power Unit
  119
- Installing the Power Unit
  121
Lowr Lower Unit

123
- Special Service Tools
  124
- Lower Unit
  127
- Removing the Lower Unit
  131
- Checking the Water Pump and Shift Rod
  132
- Disassembling the Oil Seal Housing
  132
- Removing the Water Pump and Shift Rod
  132
- Propeller Shaft Housing
  133
- Disassembling the Propeller Shaft Assembly
  134
- Disassembling the Propeller Shaft Housing
  134
- Removing the Propeller Shaft Housing Assembly
  134
- Assembling the Propeller Shaft Assembly
  135
- Checking the Propeller Shaft
  135
- Checking the Propeller Shaft Housing
  135
- Assembling the Propeller Shaft Housing
  136
- Drive Shaft and Lower Case
  138
- Disassembling the Drive Shaft
  140
- Disassembling the Forward Gear
  140
- Disassembling the Lower Case
  140
- Removing the Drive Shaft
  140
- Checking the Bearings
  141
- Checking the Drive Shaft
  141
- Checking the Lower Case
  141
- Checking the Pinion and Forward Gear
  141
- Assembling the Forward Gear
  142
- Assembling the Lower Case
  142
- Assembling the Drive Shaft
  143
- Installing the Drive Shaft
  143
- Installing the Propeller Shaft Housing
  143
- Installing the Water Pump and Shift Rod
  144
- Installing the Lower Unit
  145
- Shimming
  148
- Selecting the Pinion Shims
  149
- Selecting the Forward Gear Shims
  150
- Backlash
  151
- Measuring the Forward Gear Backlash
  151
Brkt Bracket Unit

154
- Special Service Tools
  156
- Shift Rod
  157
- Bottom Cowling
  158
- Upper Case
  164
- Assembling the Oil Pump
  167
- Checking the Oil Pump
  167
- Disassembling the Oil Pump
  167
- Removing the Upper Case
  167
- Checking the Drive Shaft Bushing
  168
- Disassembling the Oil Pan
  168
- Disassembling the Upper Case
  168
- Assembling the Oil Pan
  169
- Checking the Oil Strainer
  169
- Assembling the Upper Case
  170
- Installing the Upper Case
  170
- Steering Arm
  172
- Installing the Steering Arm
  173
- Removing the Steering Arm
  173
- Clamp Brackets and Swivel Bracket
  174
- Adjusting the Trim Sensor
  176
- Installing the Clamp Brackets
  176
- Power Trim and Tilt Unit
  176
- Removing the Clamp Brackets
  176
- Removing the Power Trim and Tilt Unit
  179
- Power Trim and Tilt Motor
  180
- Checking the Power Trim and Tilt Motor
  182
- Disassembling the Power Trim and Tilt Motor
  182
- Assembling the Power Trim and Tilt Motor
  184
- Gear Pump
  185
- Assembling the Gear Pump
  188
- Checking the Gear Pump
  188
- Disassembling the Gear Pump
  188
- Tilt Cylinder and Trim Cylinder
  190
- Disassembling the Tilt Cylinder
  193
- Disassembling the Trim Cylinder
  193
- Assembling the Tilt Cylinder
  194
- Checking the Tilt Cylinder and Trim Cylinder
  194
- Checking the Valves
  194
- Assembling the Power Trim and Tilt Unit
  196
- Bleeding the Power Trim and Tilt Unit
  198
- Bleeding the Power Trim and Tilt Unit (Built-In)
  199
- Installing the Power Trim and Tilt Unit
  199
- Checking the Fuse
  200
- Checking the Power Trim and Tilt Relay
  200
- Power Trim and Tilt Electrical System
  200
- Checking the Power Trim and Tilt Switch
  201
- Checking the Trim Sensor
  202
Elec Electrical Systems

203
- Electrical Systems
  204
- Special Service Tools
  204
- Checking the Electrical Components
  205
- Measuring the Lower Resistance
  205
- Measuring the Peak Voltage
  205
- Electrical Components
  206
- Port View
  206
- Starboard View
  207
- Bow View
  208
- Top View
  209
- Checking the Ignition Coils
  210
- Checking the Ignition Spark
  210
- Checking the Spark Plug Wires
  210
- Ignition and Ignition Control System
  210
- Checking the ECM
  211
- Checking the Pulser Coils
  211
- Checking the Sensor Assembly
  211
- Checking the Cooling Water Temperature Sensor
  212
- Checking the Oil Pressure Switch
  212
- Checking the Shift Position Switch
  212
- Checking the Electric Fuel Pump
  213
- Checking the Injectors
  213
- Checking the Main and Fuel Pump Relay (Main Control)
  213
- Fuel Control System
  213
- Checking the Fuses
  214
- Checking the Main and Fuel Pump Relay (Fuel Control)
  214
- Checking the Starter Relay
  214
- Starting System
  214
- Starter Motor
  216
- Checking the Armature
  218
- Checking the Starter Motor Pinion
  218
- Disassembling the Starter Motor
  218
- Charging System
  219
- Checking the Brushes
  219
- Checking the Magnet Switch
  219
- Checking the Starter Motor Operation
  219
- Checking the Stator Coil
  219
- Checking the Rectifier Regulator
  220
Trbl Shtg Troubleshooting

221
- Special Service Tools
  222
- Trbl Shtg
  222
- Troubleshooting
  222
- Yamaha Diagnostic System
  225
- Power Unit
  226
- Bracket Unit
  234
- Electrical Systems
  238
- Diagnosing the Electronic Control System
  239
- Self-Diagnosis
  239

Yamaha F80BET Rigging Manual (226 pages)

Brand: Yamaha | Category: Outboard Motor | Size: 7.75 MB

Table of Contents

5
Propellers

59
- Propeller Specifications
  
  60
  - Propeller Types
    60
  - Propeller Identification
    62
- 2009 Propeller Applications
  
  63
- Propeller Selection
  
  63
- Wot Operation Range Table
  
  69
- Remote Controls
  
  71
  - Remote Control Applications
    72
  - Remote Switch Applications
    85
  - Remote Control Cables
    94
  - Remote Control Attachment Kit
    96
  - Steering Hook
    98
  - Steering Guide Attachment Kit
    101
  - Conventional Wire Harness
    103
  - Digital Electronic Control Wire Harness
    105
Tiller Handles

107
- 6X4 Multi-Function Tiller Handle
  
  108
- Steering Friction Contents
  
  117
Conventional Gauge (6Y5 & 6Y7)

119
- Mounting the Meters
  
  122
  - Meter Mounting Procedure
    122
  - Analog Gauge Illumination (6Y7 Type)
    122
- Analog Tachometer
  
  123
  - Analog Tachometer Applications
    123
  - Analog Tachometer Dimensions
    124
  - Pole Number Set up
    124
- Digital Tachometer
  
  125
  - Digital Tachometer Applications
    125
  - Digital Tachometer Dimensions
    125
  - Pole Number Set up
    126
- Speedometer
  
  127
  - Speedometer Applications
    127
  - Speedometer Dimensions
    128
  - Water Pressure Damper (Op)
    128
  - Speedometer Tube Routing
    129
  - Digital Speedometer Set up
    129
- Fuel Management Gauge
  
  130
  - Fuel Management Gauge Applications
    130
  - Fuel Management Gauge Dimensions
    131
  - Fuel Sender Installation
    132
  - Wiring Description
    133
  - Fuel Management Gauge Set up
    135
  - Fuel Mgt Gauge with Speedometer Set up
    135
- Analog Trim Meter
  
  136
  - Analog Trim Meter Applications
    136
  - Analog Trim Meter Dimensions
    136
  - Trim Sender Adjustment
    136
- Coolant Pressure Meter
  
  137
  - Coolant Pressure Meter Applications
    137
  - Coolant Pressure Meter Dimensions
    137
- Coolant Temp. Meter
  
  138
- Hour Meter
  
  144
  - Hour Meter Applications
    144
  - Wiring the Mechanical Hour Meter
    145
  - Wiring the Digital Hour Meter
    145
- Voltage Meter
  
  146
  - Voltage Meter Applications
    146
  - Voltage Meter Dimensions
    146
  - Wiring the Voltage Meter
    146
- Fuel Meter
  
  147
  - Fuel Meter Applications
    147
  - Fuel Meter Dimensions
    147
- Charge Warning Unit
  
  148
  - Charge Warning Unit Applications
    148
- Wire Harnesses
  
  149
  - Remote-Oil Tank Harness
    149
  - Additional Accessory Lead
    149
  - Meter Harness
    150
  - Lamp Switch
    151
  - Combination Trim and Oil Lead 1
    151
  - Combination Trim and Oil Lead 2
    151
  - Trim Meter Lead
    151
  - Pt/T Switch Lead Extension
    152
  - Trim and Oil Lead
    152
  - Fuel Management Gauge Harness
    152
  - Lighting Coil Extension Harness
    152
  - Rectifier Kit
    152
- Wiring Diagrams
  
  153
  - Wire Color Code
    153
  - Digital Meter
    154
  - Analog Meter (6Y7)
    159
  - Interchangeability between Tachometer and Engine
    161
  - Grommet Description
    164
Digital Network Gauge (6Y8)

167
- Digital Network Gauge Compatible Model
  
  168
- Digital Network Gauge Application
  
  168
  - Square Style Gauge Application
    168
- Digital Network Gauge Dimensions
  
  169
  - Round Style Gauge Application
    169
  - Square Style Gauge Dimensions
    169
  - Round Style Gauge Dimensions
    170
- Optional Equipments
  
  171
  - Multi-Sensor Application
    171
  - Fitting Plate
    171
  - Speed Sensor Kit
    172
  - Coolant Pressure Sensor Kit
    172
- Wire Harness
  
  173
  - Main Bus Wire
    173
  - Pigtail Bus Wire
    173
  - Fuel Tank / Gps Wire
    174
  - Hub
    174
- Wiring Diagrams
  
  175
  - FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES
    175
  - F350/F300/F250 [Digital Electronic Control]
    178
- Initial Gauge Setup
  
  183
- Troubleshooting
  
  184
- Basic Requirements
  
  185
- Nmea0183 Compatible Equipments Connection
  
  185
Battery

187
- Recommended Battery
  
  188
- Battery Cable Length
  
  189
- Battery Wiring
  
  190
Appendix

195
- Model Name Designation
  
  196
  - Us & Canada Model Identification
    197
  - New Us & Canada Model Identification Code
    197
- Fuel System Vacuum Pressure Standard
  
  198
  - Fuel Hose Routing Resistance Measuring Method
    198
  - Lowest Vacuum Pressure Standard
    199
- Portable Fuel Tanks (Typical)
  
  200
- Fuel Pipes (Typical)
  
  200
- Pre-Delivery Inspection (Pdi) Checks
  
  201
- Conventional Rigging Kit Contents
  
  202
  - Digital Tachometer Kit
    202
  - Digital Tachometer and Speedometer Kit
    202
  - Twin-Motor Kit
    203
  - Remote Oil Tank Kit (for 2-Stroke Engine)
    204
- Digital Network Gauge Rigging Kit Contents
  
  205
- 2009 Manufacturing Start Serial Number
  
  219

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Yamaha F80BET Manuals

Yamaha F80BET Rigging Manual (329 pages)

Table of Contents

Table of Contents

Propellers

Propeller Specifications

2014 Propeller Applications

Propeller Selection

Wot Operation Range Table

Remote Controls

Tiller Handles

6X4 Multi-Function Tiller Handle

Steering Friction Contents

Conventional Gauge (6Y5 & 6Y7)

Mounting the Meters

Analog Tachometer

Digital Tachometer

Speedometer

Fuel Management Gauge

Analog Trim Meter

Coolant Pressure Meter

Coolant Temp. Meter

Hour Meter

Voltage Meter

Fuel Meter

Charge Warning Unit

Wire Harnesses

Wiring Diagrams

Rigging Grommet Description

Digital Network Gauge (6Y8)

Digital Network Gauge Compatible Models

Digital Network Gauge Application

Digital Network Gauge Dimensions

Optional Equipment

Wire Harness

Network Hub

Optional Equipment

Immobilizer Unit

Network Wiring Diagrams

Initial Gauge Setup

Troubleshooting

Nmea0183 Compatible Equipment Connection

Basic Requirements

Digital Network Gauge (6Y8) Function Table

Digital Network Premium Gauge (6Y9)

Digital Network Premium Gauge Compatible Models

Digital Network Premium Gauge Application

Digital Network Premium Gauge Dimensions

Optional Equipment

Network Hub

Wire Harness

Network Wiring Diagrams

Battery

Battery

Recommended Battery

Battery Cable Length

Battery Wiring

Appendix

Model Name Designation

Fuel System Vacuum Pressure Standard

Portable Fuel Tanks (Typical)

Fuel Pipes (Typical)

Primary Pump (Typical)

Pre-Delivery Inspection (Pdi)

Conventional Rigging Kit Contents

Digital Network Gauge Rigging Kit Contents

Immobilizer Rigging Kit Contents

Other Rigging Kit Contents

2014 Year Models Manufacture Starting Serial Numbers

Yamaha F80BET Service Manual (249 pages)

Table of Contents

Gen Info General Information

Spec Specifications

Chk Adj Periodic Checks and Adjustments

Fuel Fuel System

Powr Power Unit

Lowr Lower Unit

Brkt Bracket Unit

Elec Electrical Systems

Trbl Shtg Troubleshooting