Xantrex XW6048-120/240-60 Manuals

Manuals and User Guides for Xantrex XW6048-120/240-60. We have 2 Xantrex XW6048-120/240-60 manuals available for free PDF download: Installation Manual, Operation Manual

Xantrex XW6048-120/240-60 Installation Manual (136 pages)

XW Power System

Brand: Xantrex | Category: Power Supply | Size: 5.62 MB

About this Guide
5
Important Safety Instructions

7
Introduction

17
- Figure 1-1 XW Power System Installation Diagram Example
  18
Chapter 2 , “Inverter/Charger Installation” Describes How to Mount and Install

25
- Conduit Box
  25
  - Knockout Preparation
    26
    
    Location
    26
    
    Pre-Installation
    26
    
    Clearance Requirements
    27
    
    Figure 2-1 Clearance Requirements
    27
    
    Mounting
    27
    
    Figure 2-2 Mounting Plate Dimensions
    28
    
    Step 1: Installing the Mounting Plate
    28
    
    Table 2-1 Mounting Plate Fastener Recommendations
    28
    
    Figure 2-3 Mounting the Bracket for the XW Inverter/Charger or Distribution Panel
    29
    
    Figure 2-4 Mounting the XW Inverter/Charger
    30
    
    Step 2: Mounting the Inverter
    30
    
    Figure 2-5 Installing the XW Conduit Box
    31
    
    Step 3: Mounting the XW Power Distribution Panel and XW
    31
    
    Figure 2-6 Routing Communications Cables
    32
    
    Step 4: Wiring the Inverter
    32
    
    Batteries
    33
    
    Battery Bank Requirements
    33
    
    Battery Cable Requirements
    33
    
    Table 2-2 Recommended Battery Cable Size Versus Length
    34
    
    Table 2-3 Battery Cable (in Conduit) to Maximum Breaker/Fuse Size
    34
    
    Table 2-4 Torque Values for AC Wiring (AC Terminals and Ground Bar)
    34
    
    Torque Values for the XW Series Inverter/Charger
    34
    
    Table 2-10 Torque Values for the Battery Cables to the DC Negative Bus, and DC Positive Bus in the XW Power Distribution Panel
    35
    
    Table 2-7 Torque Values for AC Disconnects and AC Breakers
    35
    
    Table 2-8 Torque Values for the Ground Bus, AC Neutral Bus, DC Negative Bus, and DC Positive Bus in the XW Power Distribution Panel
    35
    
    Figure 2-7 DC Grounding Using a Power Distribution Panel
    36
    
    Grounding the DC System
    36
    
    Wiring the Inverter to the XW Power Distribution Panel
    36
    
    Figure 2-8 Battery Temperature Sensor (RJ11) Port Location and Installation
    37
    
    Installing the Battery Temperature Sensor
    37
    
    Figure 2-10 Battery Cable Connection
    38
    
    Figure 2-9 XW Inverter/Charger DC Connections
    38
    
    Making DC Connections
    38
    
    Figure 2-11 DC Connections to a Single Inverter Using a XW Power Distribution Panel
    39
    
    AC Connections and Communication Ports
    40
    
    Figure 2-12 XW Inverter/Charger AC Connections and Communications Ports
    40
    
    Making AC Connections
    40
    
    Accessing the AC Terminal Block and AC Ground Bar
    41
    
    Figure 2-13 AC Terminal Block
    41
    
    Figure 2-14 Grounding the AC System Using the Distribution Panel
    42
    
    Grounding the AC System
    42
    
    AC Wiring to the Inverter AC Distribution Panel
    43
    
    AC Wiring to the XW Power Distribution Panel
    43
    
    Figure 2-15 Wiring the XW Power Distribution Panel to the Sub-Panel or Utility Grid
    44
    
    Figure 2-16 Wiring the Inverter to the XW Power Distribution Panel
    45
    
    Wiring the XW Inverter/Charger to a XW Power Distribution Panel
    45
    
    Figure 2-17 Generator Wiring Using a XW Power Distribution Panel
    46
    
    Generator Wiring to the XW Inverter/Charger Using a XW Power Distribution Panel
    46
    
    AUX Port
    47
    
    AUX+12V Voltage Supply
    47
    
    Figure 2-18 aux Port Location
    47
    
    AUX Port Terminal Assignments
    48
    
    AUX-RPO: User Remote Power off (RPO)
    48
    
    Table 2-11 User Connector Terminals and Functions
    48
    
    User Line Wiring
    48
    
    Applying DC Power to the Inverter
    49
    
    Basic Functional Test - Single Inverter
    49
    
    Confirm All Connections
    49
    
    Figure 2-19 Power-Up Display
    49
    
    Enable the Inverter
    50
    
    Figure 2-20 Enable the Inverter
    50
    
    AC Voltage Check
    51
    
    Confirming Battery Charger Operation
    51
    
    Figure 2-21 Checking AC Voltage
    51
    
    Figure 2-22 Checking Charging Operation
    51
    
    Figure 2-23 Functional Test for Single Inverter Systems
    52
    
    Installation Steps
    53
    
    Step 5: Installing Additional Inverters
    53
    
    Converting a Single-Inverter Power Distribution Panel to a Dual-Inverter Power Distribution Panel
    54
    
    DC Wiring for a Dual-Inverter System
    54
    
    Parts List for Dual-Inverter Configurations
    54
    
    Figure 2-24 DC Connections to Dual Inverters
    55
    
    AC Wiring for a Dual-Inverter System
    56
    
    Figure 2-25 Dual Inverter AC Breaker Arrangement and Wiring Enlargement with
    56
    
    Figure 2-26 AC Wiring for Dual-Inverter Systems
    57
    
    Converting a Single-Inverter Power Distribution Panel to a Triple-Inverter Power Distribution Panel
    58
    
    DC Wiring for a Triple-Inverter System
    58
    
    Parts List for a Triple-Inverter Configuration
    58
    
    Figure 2-27 DC Connections for a Triple-Inverter System
    59
    
    AC Wiring for a Triple-Inverter System
    60
    
    Figure 2-28 Triple-Inverter AC Breaker Arrangement and Wiring Enlargement with
    60
    
    Figure 2-29 Triple-Inverter AC Breaker Arrangement and Wiring Enlargement with a
    61
    
    Figure 2-30 Wiring an External Bypass Switch for a Triple-Inverter Configuration
    61
    
    Figure 2-31 Installing the AC Sync Cable
    62
    
    Xanbus and AC Sync Cable
    62
    
    Basic Functional Test - Multiple Inverters
    63
    
    Figure 3-1 Network-Managed Power System
    68
    
    Network Components
    69
    
    Table 3-1 T568A Standard Wiring
    69
    
    Figure 3-2 Xanbus Cable and RJ45 Connector Pin Numbers
    70
    
    Figure 3-3 Network Terminators
    70
    
    Figure 3-4 3-Way Network Connector (Sample Configuration)
    70
    
    Multi-Drop Backbone Layout
    71
    
    Network Layouts
    71
    
    Ordering Network Components
    71
    
    Table 3-2 Xanbus Network Components and Part Numbers
    71
    
    Daisy Chain Layout
    72
    
    Figure 3-5 Multi-Drop Backbone Layout
    72
    
    Figure 3-6 Daisy Chain Network Layout
    72
    
    Before You Begin the Installation
    73
    
    Guidelines for Routing the Xanbus Cables
    73
    
    Installation Tools and Materials
    73
    
    Installing the Network
    73
    
    Figure 3-7 Recommended Mounting Orientation for Network Connector
    74
    
    Mounting a Network Connector
    74
    
    Table 3-3 Minimum and Maximum Cable Length
    74
    
    Completing the Multi-Drop Backbone Layout
    75
    
    Figure 3-8 Options for Completing a Multi-Drop Backbone Layout
    75
    
    Installing Xanbus-Enabled Devices
    75
    
    Completing the Daisy Chain Layout
    76
    
    Figure 3-9 Completing a Daisy-Chain Layout
    76
    
    Figure 1-6 XW Solar Charge Controller
    77
    
    Installing the Charge Controller
    78
  - Step 3: Mounting the XW Power Distribution Panel and XW Conduit Box
    31
Inverter/Charger Installation

25
For this Topic See

67
Xanbus Network Installation

67
- The Xanbus System
  68
- Xanbus-Enabled Devices
  68
Chapter 4 , “XW Solar Charge Controller Installation” Describes How to

78
- Array Current
  78
XW Solar Charge Controller Installation

78
XW System Accessories Installation

93
- The XW System Control Panel
  94
Appendix A Specifications

111
Appendix B Wiring Diagrams

117
- Single-Inverter System (Backup Only
  117
Appendix C Alternate System Configurations

125

Xantrex XW6048-120/240-60 Operation Manual (112 pages)

XW Series Hybrid Inverter/Charger

Brand: Xantrex | Category: Inverter | Size: 1.05 MB

About this Guide
5
Conventions Used
6
Important Safety Instructions

7
1 Introduction

15
- Basic Features
  16
- Basic Operation
  17
  - Surge Performance
    18
  - Islanding Protection
    19
- Monitoring the Inverter
  20
  - Inverter Information Panel
    20
  - XW System Control Panel
    21
2 Monitoring Operation

23
- Monitoring Operation with the Inverter Information Panel
  24
- Monitoring Operation with the XW System Control Panel
  29
3 Configuration

39
- Using the XW System Control Panel
  40
  - XW Inverter/Charger Setup Menu
    40
  - Setting the Time and Date
    41
- Using the Setup Menus
  42
- Fault Messages
  45
- Inverter Settings Menu
  45
- Using the Low Battery Cut out and LBCO Delay Settings
  45
- Using Search Mode
  46
- Charger Settings Menu
  48
- AC Settings
  54
- Grid Support Settings
  55
  - Energy Management
    56
    
    Charger Block
    56
    
    Grid Support
    56
    
    Peak Load Shaving
    57
    
    Time-Of-Use Metering
    57
- Generator Support Settings
  59
- Auxiliary Output Settings
  59
  - Trigger Source Descriptions
    60
- Multi-Unit Config Menu
  61
  - Setting the Device Name
    62
  - Setting the Device Number
    63
- Connections Menu
  64
  - Operating Without Connections
    65
- Copying Settings from Another Unit
  66
- Resetting the XW Inverter/Charger to Default Settings
  66
4 Troubleshooting

67
- Troubleshooting Reference
  68
- General Troubleshooting Guidelines
  68
- Inverter Applications
  69
  - Resistive Loads
    69
  - Motor Loads
    69
  - Problem Loads
    70
    
    Clocks
    70
    
    Fluorescent Lights and Power Supplies
    70
    
    Searching
    70
    
    Very Small Loads
    70
- Inverter Troubleshooting
  71
- Battery Charger Troubleshooting
  74
- Faults and Warnings
  76
  - Warning Messages
    76
    
    Warning Types
    77
    
    Fault Messages
    81
    
    Fault Types
    82
    
    Inverter Operation after Faults
    82
    
    Specifications
    93
  - Electrical Specifications
    94
    
    XW Inverter/Charger Overload Capability
    95
    
    Inverting Efficiency (Typical
    96
    
    Output Power Versus Ambient Temperature
    96
    
    XW Inverter/Charger Efficiency
    96
    
    Charging Efficiency (Typical
    97
    
    Sell Mode Efficiency (Typical
    97
  - Mechanical Specifications
    97
  - Accessories
    98
B Default Settings

99
- Default Settings and Ranges
  100
  - Inverter Menu
    101
  - Charger Menu
    101
  - Custom Battery Menu
    102
  - AC Menu
    102
  - Grid Support Menu
    103
  - Gen Support Menu
    103
  - Aux Menu
    104
  - Connections Menu
    104
Warranty and Return Information

105
- Return Material Authorization Policy
  107
- Return Procedure
  107
- Out of Warranty Service
  107
- Information about Your System
  108
Index

109

Xantrex Categories

Inverter

Power Supply Battery Charger Power Pack Controller

More Xantrex Manuals

Xantrex XW6048-120/240-60 Manuals

Xantrex XW6048-120/240-60 Installation Manual (136 pages)

Table of Contents

Important Safety Instructions

Introduction

Chapter 2 , “Inverter/Charger Installation” Describes How to Mount and Install

Inverter/Charger Installation

For this Topic See

Xanbus Network Installation

Chapter 4 , “XW Solar Charge Controller Installation” Describes How to

XW Solar Charge Controller Installation

XW System Accessories Installation

Appendix A Specifications

Appendix B Wiring Diagrams

Appendix C Alternate System Configurations

Xantrex XW6048-120/240-60 Operation Manual (112 pages)

Table of Contents

Important Safety Instructions

1 Introduction

2 Monitoring Operation

3 Configuration

4 Troubleshooting

B Default Settings

Warranty and Return Information

Index

Related Products

Xantrex Categories