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Aerco Modulex MLX EXT 481
Watts Aerco Modulex MLX EXT 481 Manuals
Manuals and User Guides for Watts Aerco Modulex MLX EXT 481. We have
2
Watts Aerco Modulex MLX EXT 481 manuals available for free PDF download: Installation, Operation & Maintenance Manual, Technical Application Manual
Watts Aerco Modulex MLX EXT 481 Installation, Operation & Maintenance Manual (150 pages)
Modulating and Condensing Boilers
Brand:
Watts
| Category:
Boiler
| Size: 14 MB
Table of Contents
Table of Contents
2
Chapter 1: Safety Precautions
7
Chapter 2: General Information
11
Correct Use of the Appliance
11
Water Treatment
11
Information to be Made Available to the User
11
Safety Warnings
12
Modifications to Parts Connected to the Appliance
12
For Appliances Operating with Propane Gas
13
Data Plate
14
Operational Requirements
15
General Requirements
15
Regulatory Requirements
15
Water Quality Requirements
16
Tools, Materials, and Additional Equipment
17
Disposal
17
General Warnings
17
Using the Operation and Maintenance Manual
17
Installation and Servicing Personnel
17
Installation Materials
17
Preparing Boiler for Servicing
18
Returning a Boiler to Service
18
Change in Ownership
18
Operational Limits of the Boiler
18
Chapter 3: Technical Features & Dimensions
19
Modulex Ext Technical Features
19
Temperature Control Devices
19
Control Panel (E8) Includes
19
Other Features Include
19
General Boiler Operation
20
Dimensional Drawings
20
Performance Data
25
Chapter 4: Installation Instructions
27
General Warnings
27
Appropriate Use of the Boiler
27
Prerequisite System Flushing
27
Installation Personnel Qualifications
27
Carbon Monoxide Detector Installation
27
Code and Standards Approvals
28
Packaging
28
Transporting and Securing the Boiler Safely
31
Removal from Boiler Bed and Installation of Boiler Feet
32
Boiler Location Inside a Boiler Room
34
Boiler Room Safety Concerns
34
Products to Avoid in the Boiler Room
35
Recommended Clearances for Servicing
35
Boiler Connections
36
Changing Exhaust Outlet Location
36
Reversing Gas Manifold Connections
37
Reversing Cold/Hot Water Flow & Return Connections
38
Reversing Cold/Hot Water Flow & Return Piping Connectors
38
Reversing Flow & Return Temperature Sensors
39
Reversing Boiler Sensor Kf and Automatic Air Vent
39
Gas Connection General Information
40
Natural Gas Connections
41
Natural Gas Piping Connections
41
Natural Gas Supply Pressure Requirements
41
Propane Gas Connections
41
Propane Gas Piping Sizes
41
Propane Gas Piping Connections
41
Propane Gas Supply Pressure Requirements
42
Flow and Return Pipe Connections
42
Pressure Relief Valve
42
Manifold Assembly (Supplied)
43
Determination of Primary Boiler Pump or Boiler System Pump
45
Condensate Piping and Drain
46
Water Treatment
47
Important Installation Warnings
47
Oxygen Levels in the System Water Warning
48
Antifreeze Compatibility Warning
48
Lime Scale and Corrosive Water Damage Warning
48
Connection to Refrigeration System Warning
48
Air Intake Connection
48
Flue Manifold Connection
49
Flue Exhaust Piping to Vent
50
Vent Starter Pieces
51
Combustion Air and Ventilation Openings
52
Insufficient Ventilations and Combustion Air
52
Room Air Combustion
53
Sealed Combustion
53
Installation of the Exhaust and Air Intake System
53
Important Factors for Terminal Orientation and Location
54
Minimum and Maximum Wall Thickness
55
Vent Pipe Sizing
55
Electrical Connections
57
Regulations in Force
57
Mains Electrical Supply Connection (120 V - 60 Hz)
57
Service Relay Requirement
58
Electrical Requirements
58
Functional Wiring Diagram
61
Ladder Diagrams
63
General Ladder Diagram
64
E8 Controller and Bcm Terminal Assignments
64
Installation Examples
67
Starting Up: Filling and De-Aerating the Boiler
69
Necessary Precautions for Safety
69
Supply Voltage, Gas Pressure, and Water Pressure
69
Filling the System
69
Necessary Precautions While Filling the System
69
Filling Locations and Preparation
70
Testing the Ignition Safety Shut off Device
72
Burner Calibration
73
Installing the Gas Analyzer Probe
73
Maximum Output Calibration
74
Minimum Output Calibration
75
Final Check and Ignition Failure Adjustment Procedure
75
Sweeper Mode (Manual Control)
78
High Altitude Adjustment
79
High Altitude Conversion Label
80
Conversion from Natural Gas to Propane Gas
81
Controls and Emergency Functions
82
Initial Boiler Ignition
83
Preliminary Checks
83
Chapter 5: E8 Controller and Bcm Modules
85
E8 Controller
85
E8 Controller Features and Functions
85
E8 Display Functions
86
E8 HEATING Mode Selection
87
E8 MENU Mode Operation (Door Open)
88
E8 MENU Navigation and Parameter Settings
89
E8 Parameter Navigation, Selection, and Setting
90
Bcm (Boiler Communication Module)
91
BCM Features and Functions
91
BCM Description
91
Chapter 6: Operation
95
Installation Menu: Initializing the E8 Controller
96
Quick Start Instructions
97
Setting Maximum and Minimum Flow Temperature
97
Setting Room Temperature and Outdoor Compensation
98
Setting Heating Programs and Pumps
99
Menu and Sub-Menu Descriptions
100
Menus (Top Level)
100
Sub-Menus
100
General Menu
101
Service Menu
103
Display Menu
105
User Menu
106
Time Program Menu
109
Expert Menu
110
Other Possible Settings
114
Settings for Heating Circuit ½
114
Heating Adjustment with Constant Flow Temp
114
Temperature Settings for Heating Circuits
114
A Second DHW Storage Tank
115
Temperature Setting for Second DHW Storage Tank
115
Swimming Pool
115
Swimming Pool Temperature Setting
115
Screed Dry Program (for Floor Heating Installation)
115
Temperature Setting for Screed Program
115
Signal 0 - 10 V
115
Slope and Temperature Setting with 0 - 10 V Signal
115
Setting of Dhw Circuit
116
Operation of Pumps in Parallel
116
Use of a DHW Storage Tank Thermostat (On/Off)
116
Antilegion
116
Setting for Solar Panel Use
116
Access Code Setting
116
Chapter 7: Troubleshooting
117
E8 Controller Error Codes
117
E8 Controller Fault Codes
119
BCM (Boiler Communications Module) Fault Codes
121
BMM (Burner Management Module) Fault Codes
122
Chapter 8: Maintenance Schedule
125
Instructions for Inspection and Maintenance
126
Periodic Examination of Venting System
126
Proper Procedure for Cleaning Exhaust Flue
126
Cleaning the Condensate Drain Line
127
Checking Csd-1 Manifold Flow Switch
127
Visual Inspection of the Flame
128
Proper Reassembly and Resealing of the Vent-Air Intake System
128
Pressure Switch Hoses and Connections
129
Burner / Heat Exchanger Cleaning Procedure
130
Heat and Return Sensor Resistance Values
130
Unit Disassembly
131
Cleaning the Burner Module and Combustion Chamber
138
Cleaning the Heat Exchanger
140
Mechanical Cleaning of the Heat Exchanger
140
Cleaning the Heat Exchanger with Cleaning Solution
142
Repeat Cleaning
142
Reassembly of the Burner Modules
143
Final Procedures after Maintenance
143
Maintenance Kit Part Number
144
Chapter 9: Spare Parts Drawing and Lists
145
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Watts Aerco Modulex MLX EXT 481 Technical Application Manual (28 pages)
Venting & Combustion Air Guide
Brand:
Watts
| Category:
Boiler
| Size: 1.86 MB
Table of Contents
Table of Contents
2
Chapter 1: Codes, Safety, and Venting Systems
3
Applicable Federal Codes
3
Gas Vent Catagories
4
Certified Venting Materials for Flue Pipe Systems
4
OPTION 1: AL29-4C Stainless Steel
5
OPTION 2: VP1738A Stainless Steel
5
OPTION 3: Polypropylene
5
Option 4: Pvc/Cpvc
5
Factory Supplied Inlet and Vent Components
6
Exhaust Manifold Assembly (Supplied)
6
European-To-American Flue Adaptor (Supplied)
6
Flue Exhaust Piping Starter Pieces
7
Air Intake Connector (Supplied)
8
Chapter 2: Combustion Air System
9
Combustion Air Requirements
9
Combustion Air Pipe Sizing
12
Common Combustion Air Pipe Sizing
13
Chapter 3: Vent System
16
Vent Installation
16
Installation Procedure for Venting System through Walls
22
Installation Procedure for Vertical Venting
24
Vent Piping Size
25
Common Vent Piping Size
26
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