SeaDoo Rotax 1503 4-Tec 2005 Manuals

Manuals and User Guides for SeaDoo Rotax 1503 4-Tec 2005. We have 1 SeaDoo Rotax 1503 4-Tec 2005 manual available for free PDF download: Engine Shop Manual

SeaDoo Rotax 1503 4-Tec 2005 Engine Shop Manual

SeaDoo Rotax 1503 4-Tec 2005 Engine Shop Manual (124 pages)

Brand: SeaDoo | Category: Engine | Size: 20.56 MB

Table of Contents

Table of Contents
4
Safety Notice

6
Introduction

7
Engines (1503 4-Tec)

11
- Leak Test
  
  11
  - Procedures
    11
    
    Preparation
    11
    
    Description Part Number Page
    11
    
    Procedure
    12
    
    Diagnosis
    13
    
    Possible Engine Leakage Area
    13
    
    Assembly
    14
- Intake Manifold and Supercharger
  
  15
  - Inspection (Parts Assembled)
    20
  - Camshaft Locking Tool
    21
  - Removal
    22
  - Disassembly
    27
  - Retaining Key
    29
  - Inspection (Parts Disassembled)
    30
  - Assembly
    31
  - Support Plate
    33
  - Loctite 243
    35
  - Installation
    36
  - Super Lube Grease
    37
- Pto Housing and Magneto
  
  38
  - General
    40
  - Procedures
    40
    
    Pto Housing
    40
    
    Pto Seal
    43
    
    Coupling
    44
    
    Stator
    44
    
    Rotor and Trigger Wheel
    45
    
    Ring Gear
    46
    
    Starter Drive Ass'y
    47
    
    Oil Spray Nozzle
    48
- Lubrication System
  
  49
  - General
    53
  - Procedures
    53
    
    Engine Oil Pressure
    53
    
    Pto Oil Strainer
    54
    
    Suction Pump Oil Strainer
    55
    
    Cleaning and Inspection
    56
    
    Engine Oil Pressure Regulator
    57
    
    Oil Pressure Pump
    59
    
    Oil Suction Pump
    62
    
    Oil Separator Cover
    65
    
    Tops Valve
    66
    
    Oil Cooler
    66
- Cooling System
  
  68
  - General
    70
  - Procedures
    70
    
    Coolant Pump
    70
    
    Coolant Pump Impeller
    71
  - Thermostat
    72
  - Rotary Seal
    72
Cylinder Head

75
- General
  77
- Procedures
  77
  - Spark Plug
    77
  - Exhaust Manifold
    77
  - Valve Cover
    78
  - Rocker Arm
    79
  - Camshaft Timing Gear
    82
  - Timing Chain
    83
  - Cylinder Head
    84
  - Camshaft
    85
  - Valve Spring
    86
  - Valve
    88
Cylinder Block

94
- General
  97
- Procedures
  97
  - Timing Chain
    97
  - Chain Tensioner
    97
  - Piston/Connecting Rod
    98
    
    Piston Rings
    100
    
    Piston Pin
    101
  - Piston Rings
    103
  - Crankshaft
    104
  - Balancer Shaft
    109
  - Cylinder Block
    112
Technical Specifications

118

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