Starter Drive Ass'y - SeaDoo Rotax 1503 4-Tec 2005 Engine Shop Manual

Section 01 ENGINES (1503 4-TEC)
Subsection 03 (PTO HOUSING AND MAGNETO)
TYPICAL
1. Location pin
2. Location pin holes
Apply Loctite 243 (P/N 293 800 060) on threads.
Torque rotor screws to 24 N•m (17 lbf•ft).

STARTER DRIVE ASS'Y

Removal
Remove:
– PTO housing and ring gear as described above
– starter drive ass'y no. 8.
TYPICAL
1. Starter drive ass'y
CAUTION: Be careful not to lose the distance
washer, disc springs no. 6 and washer no. 7
located on the starter drive shaft.
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TYPICAL
1. Disc springs
2. Washer
3. Starter drive gear
Inspection
Check condition of the teeth, shaft, etc. and if the
sprag clutch operates well. If damaged, replace
faulty part.
Installation
For installation, reverse the removal procedure.
However, pay attention to the following.
NOTE: When installing a new starter drive ass'y,
oil the shaft and threads of the gear with engine
oil.
Apply some Isoflex Topas NB52 grease (P/N 293
550 021) on the starter drive bearing located in the
cylinder block and on the starter drive support in
the PTO housing cover.
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