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ViscoTwin 130 G8
PROCESSTEC ViscoTwin 130 G8 Manuals
Manuals and User Guides for PROCESSTEC ViscoTwin 130 G8. We have
1
PROCESSTEC ViscoTwin 130 G8 manual available for free PDF download: Operation & Maintenance Manual
PROCESSTEC ViscoTwin 130 G8 Operation & Maintenance Manual (127 pages)
Brand:
PROCESSTEC
| Category:
Water Pump
| Size: 8.53 MB
Table of Contents
Table of Contents
3
1 About Viscotwin Screw Pumps
7
Safety Notes
7
Working Principle
9
General Overview
10
Options
11
Options for 3A or EHEDG
11
Pump Face Options
12
Pump Housing Options
14
Elastomer Options
16
Spindle Options
17
Mechanical Seal Options
18
Bearing Housing Options
20
Motor Options
23
Frame Options
24
Performance Tables
25
Sizing Chart
25
Water Curves
27
2 Installation
29
Unpacking
29
Inspection / Technical Documentation
29
Hoisting and Transportation
30
Installation
32
Piping before and after the Pump
33
Upstream Piping
33
Downstream Piping
34
Piping before and after the Pump
34
Mechanical Seal Connection
35
Pre-Installation of Seal Water for Dual Acting Mechanical Seal
36
Electrical Installation
37
3 Operation
39
Pump Startup
39
Soft Starting the Pump
39
Avoiding Pump Cavitation
40
Pumping Sensitive Products
40
Material Selection for Sealing Surfaces
41
Pumping Product with Large Particulates
41
High Pressure Systems
41
CIP / COP Solution
42
Visual Inspection
43
Available Elastomer Options
43
Leakage
44
Scratches in the Pump Housing
45
4 Maintenance
47
Maintenance Preparation
47
General Movie: HOW the PUMP WORKS
47
Introduction to Web Page
47
Risk Assessment for Pump Maintenance
48
Safety Measures
48
Explaining Maintenance Levels
49
Maintenance Level 1 (ML-1)
49
Maintenance Level 2 (ML-2)
50
Maintenance Level 3 (ML-3)
51
Material at Hand, Required Parts & Tools
52
Recommended Spare Parts
52
Recommended Tools
53
Recommended Oils, Grease
53
Maintenance Instructions for ML-2
54
Removing the Pump Housing
54
Complete Pump Disassembly
57
Complete Pump Assembly
63
Preventative Maintenance Program
71
First Oil Change
71
Oil Change Intervals
71
Checking Levels on Motor Gearbox Oil
71
Greasing Motor Bearings
71
Check Condition of O-Rings
72
Check the Exterior Lip Seals and O-Rings on the Mechanical Seals
72
Check Oil Shaft Sealing Rings
73
Proper Gapping of Pump
74
Changing Product Flow Direction
78
Failures
79
Foreign Material Enters Pump Housing
79
5 Tool-Box
81
Tools
81
Viscotwin Tools
81
General Tools
83
Spare Parts
87
Spare Parts for Pump Housing
87
Spare Parts for Seal Housing
91
Spare Parts for Bearing Housing
93
Spare Parts for Gear Housing
94
Spare Parts for Drive Train
96
Explosion Drawings
98
Torque Tables
99
Pump Housing Configuration
100
Oils, Grease & Lubrication Recommended
108
Oil Testing Kit (with Form)
110
6 Geek's Corner
111
Oil Cooler with Oil Filter
111
Vibration Sensor with Oil Temperature Sensors
112
Quench Design for Recirculating Fluids in Mechanical Seals
113
Maximizing Bearing Lifespan
114
Equipment Commissioning Protocol
124
7 Appendix
125
Maintenance Movies
125
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