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Fluke CS400
NBN Fluke CS400 Manuals
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NBN Fluke CS400 manual available for free PDF download: Hardware Manual
NBN Fluke CS400 Hardware Manual (66 pages)
Kiln Shell Temperature Monitoring
Brand:
NBN
| Category:
Measuring Instruments
| Size: 2.64 MB
Table of Contents
Warranty
2
Table of Contents
3
List of Tables
6
List of Figures
7
Compliance Statement
8
Safety Information
9
Contacts
12
Description
13
Figure 1-1: Linescanner
13
Technical Data
14
Measurement Specification
14
Optical Specifications
14
Electrical Specifications
14
Environmental Specifications
14
Weights and Dimensions
15
Scope of Delivery
16
Pre-Installation
17
Environment
17
Scanner Distance to Kiln
17
Figure 3-1: Distance D and Kiln Length L
17
Scanner Alignment
18
Trigger Bar
18
Figure 3-2: Scanner Alignment
18
Figure 3-3: Welding the Trigger Bar on the Kiln
18
Cable Requirements
19
Table 3-1: Required Cables
19
Installation
21
Mounting
21
Figure 4-1: 3-Axis Mounting Bracket for Protective Housing
21
Figure 4-2: Protective Housing with Protective Channel
22
System Connection Box
23
Figure 4-3: Cable Installation
23
Figure 4-4: Opened System Connection Box
24
Figure 4-5: Connection to the Internal Alarm Relay of the Scanner
24
Cable Entry System
25
Fiber Optic / RJ45 Ethernet Converter
26
Position Indicator
26
Figure 4-6: Position Indicator
26
Fiber Optic Converter Box
27
Figure 4-7: Mounting the Position Indicator
27
Figure 4-8: Fiber Optic Converter Box
28
Options
29
Start-Up-Service
29
Accessories
30
Serial RS485 / RJ45 Ethernet Converter (A-CS-CONV-ETH485)
31
Technical Data
31
LED Indicators
32
Driver Installation
32
Table 6-1: LED Indicators
32
I/O Modules
36
Tire Slip Monitoring - TSM (A-CS-TSM-KIT-485)
37
Delivery
37
Functionality
37
TSM Remote Control
37
Position Indicator
38
Figure 6-1: TSM Remote Control Box
38
Figure 6-2: Position Indicator
38
Figure 6-3: Position Indicator and Trigger Bar
38
Installation
39
Figure 6-4: Mounting the Position Indicator
39
Figure 6-5: Trigger Bar - Details
39
Wiring
40
Figure 6-6: Wiring of TSM
40
Shadow Monitoring (A-CS-SM-KIT-485)
41
Technical Data
41
Delivery
41
Mounting
41
Figure 6-7: Recommended Alignment of Shadow Sensor
41
Wiring
42
Figure 6-8: MI3 Circuit Board with Termination for Activating the Shunt
42
Burning Zone Monitoring (A-CS-BZ-EN-KIT-485)
43
Technical Data
43
Delivery
43
Installation
44
Wiring
44
Figure 6-9: Installing the Burning Zone Pyrometer
44
Internal Heater (A-CS-CAB-HEAT)
45
Technical Data
45
Figure 6-10: Internal Heater
45
Maintenance
46
Troubleshooting
46
Table 7-1: Troubleshooting
46
Drawings
47
System Installation - Without Accessories
47
Figure 8-1: System Installation - Without Accessories
47
System Installation - with Accessories
48
Figure 8-2: System Installation - with Accessories
48
System Installation - Multiple Scanners
49
Figure 8-3: System Installation - Multiple Scanners
49
System Connection Box - Wiring
50
Figure 8-4: System Connection Box - Wiring
50
Table 8-1: W1 - Power Supply 24 V, 3-Pin
51
Table 8-2: W3 - Alarm, Trigger, 6-Pin
51
Fiber Optic Converter Box - Wiring
52
Figure 8-5: Fiber Optic Converter Box - Wiring
52
Position Indicator - Wiring
53
Figure 8-6: Position Indicator - Wiring
53
TSM - Wiring
54
Figure 8-7: Wiring Scheme for TSM Remote Control Box
54
Terminal - W8 Wiring
55
Table 8-3: W8 - Complete Terminal Wiring for All Position Indicators
55
Figure 8-8: Terminal Wiring for the Position Indicator (Kiln Trigger)
55
Figure 8-9: Terminal Wiring for the Position Indicator (Ring 1)
55
Terminal - W9 Wiring
56
Internal Wiring for the Position Indicators 4, 5, 6
56
Figure 8-10: Wiring of W9 between TSM Remote Control Box and System Connection Box
56
Figure 8-11: Wiring for the Position Indicators 4, 5, 6
56
Shadow Monitoring - Wiring
57
Figure 8-12: Shadow Monitoring - Wiring
57
Burning Zone - Wiring
58
Figure 8-13: Burning Zone - Wiring
58
Appendix - Technical Data
59
Protective Housing (A-MP-ENC)
59
Technical Data
59
Figure 9-1: Protective Housing
59
Scope of Delivery
60
Connection Box
61
Technical Data
61
Figure 9-2: Connection Box
61
Fiber Optic / RJ45 Ethernet Converter
62
Technical Data
62
Connection Box for Accessories
63
Technical Data
63
Figure 9-3: Connection Box for Accessories
63
Delivery
64
Position Indicator (A-CS-SYSECPI)
65
Technical Data
65
Figure 9-4: Dimensions of Position Indicator and Junction Box
65
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