Nalco 3D TRASAR 3500 Series Manuals

Manuals and User Guides for Nalco 3D TRASAR 3500 Series. We have 1 Nalco 3D TRASAR 3500 Series manual available for free PDF download: Installation And Operation Manual

Nalco 3D TRASAR 3500 Series Installation And Operation Manual

Nalco 3D TRASAR 3500 Series Installation And Operation Manual (243 pages)

Brand: Nalco | Category: Water System | Size: 7.85 MB

Table of Contents

Table of Contents

3
- Section 1: Introduction
  9
- About the 3D TRASAR ® 5500
  9
- About this Manual
  9
- TRASAR 3500 and 3D TRASAR 5500 Overview
  11
- How the 3D TRASAR 5500 System Works
  12
- Fluorometer
  12
- TRASAR Scale Control, 3D TRASAR Bio-Control, & NCM Corrosion Technology
  12
- Data Storage / Reporting and Communications
  13
- Safety
  14
- Section 2: Installation and Start-Up
  15
- Identify Hardware Model
  16
- STEP 1 - Unpack and Identify
  16
- Pre-Installed Items (All Models)
  18
- Pre-Installed Items (3D TRASAR 5500 Models Only)
  18
- Items Requiring Assembly (All Models)
  18
- Items Requiring Assembly (3D TRASAR 5500 Models Only)
  18
- Pellet Feeder Assembly (Optional)
  19
- Items Shipped Separately
  19
- 5A 3D TRASAR Starter Upgrades
  19
- 5B 3D TRASAR Start-Up and Maintenance Kits
  19
- STEP 2 - Mount the Controller
  20
- General Instructions
  20
- TRASAR Controller Dimensions
  21
- Wall Mounting Templates
  25
- Frame Mount Template
  28
- STEP 3 - Install Bio-Reporter Feeder
  29
- Install Bio-Reporter Pellet Feeder
  29
- Install Liquid Bio-Reporter Pump
  31
- STEP 4 - Plumb Controller
  32
- Sample Point Selection
  32
- Chemical Feed Pumps
  35
- Typical Installation Drawing
  36
- STEP 5 - Plumb Bio-Reporter Feeder
  37
- Pellet Feeder Plumbing
  37
- Pellet Feeder Best Practices
  38
- Liquid Bio-Reporter Plumbing
  38
- STEP 6 - Install Probes
  39
- Fluorometer Installation
  40
- Ph Probe Installation
  41
- ORP Probe Installation
  42
- Conductivity Probe Installation
  43
- NCM Corrosion Probe Installation
  44
- STEP 7 - Wiring
  46
- General Information
  46
- Controller Box Layout
  47
- Controller Wiring Details
  48
- Junction Box Layout
  50
- System Power Connections
  52
- Internal Power Connections
  52
- Control Relay Connections - Powered (120 VAC Fused @ 2.5 Amps)
  53
- Control Relay Connections - Non-Powered (Fused @ 2.5 Amps)
  54
- Control Relay Connections - Termination Details
  55
- Pellet Feeder Connections
  57
- System Probe Connections
  57
- Analog I/O Connections
  59
- Factory Wired Digital Inputs
  60
- User Wired Digital Inputs
  60
- Alarm Output Connections
  61
- Phone Line Connections
  61
- SCADA Connections (Modbus RTU)
  62
- Nalco Global Gateway
  62
- LAN Connections
  62
- Ethernet (Direct Connect to 3D TRASAR 5500)
  62
- STEP 8 - Calibration & System Checkout
  63
- Establish Sample Flow & Apply Power
  63
- Calibrate Probes
  64
- Checkout Control Relays
  65
- STEP 9 - Start-Up System
  66
- Section 3: 3D TRASAR Configurator
  67
- PC System Requirements
  67
- Installing the Software
  67
- Configurator Support
  68
- Sample Help Screen
  68
- Sample Search Screen
  68
- The Keys
  69
- TRASAR 3500 and 5500 Control Unit Overview
  69
- Section 4: Controller Settings
  69
- The Display Panel
  69
- The Graphical Icons
  70
- Menu, Information, Actions and Alarms Flow Diagram
  71
- The Menu Key
  72
- Password Screen
  72
- Control Settings Submenu
  72
- Background Correction Screen
  73
- Blowdown Screen
  74
- Ph Screen
  74
- Oxidizing Biocide Screen
  74
- Tagged Polymer (Relay 2) Product Screen
  74
- TRASAR (Relay 1) Product Screen
  74
- Alarm Settings Submenu
  75
- System Alarms Screen
  75
- Control Alarms Screens
  75
- Performance Alarms Screen
  75
- Relay Alarms Screens
  76
- Ma Alarm Screen
  76
- Preferences Submenu
  77
- Network Submenu
  78
- System Information Submenu
  78
- The Information Key
  79
- System Performance Screens
  79
- Product Usage Screens
  80
- Operating Data Screens
  80
- Water and Energy Screens
  81
- Plot Data Screens
  81
- Control Methods Screens
  82
- Timer Status Screens
  83
- External Inputs Screens
  83
- Product Factors Screen
  83
- Diagnostic Data Screen
  84
- The Actions Key
  85
- Password Screen
  86
- Clean and Calibrate Screen
  86
- Fluorometer Calibration Screens
  87
- Ph Calibration Screens
  88
- ORP Calibration Screens
  89
- Conductivity Calibration Screens
  90
- Probe Calibration / Maintenance List
  93
- Manual Relay Control Screens
  94
- Pumping Rates Screens
  95
- Slug Feed Biocide Screens
  96
- System Startup Screens
  97
- Test Email Screen
  97
- Service Email Screen
  97
- The Alarms Key
  98
- Sensor Alarms
  98
- System Alarms
  98
- Control Alarms
  99
- Communication Errors
  99
- Performance Alarms
  99
- Relay Timeout Alarms
  100
- Analog Alarms
  100
- Failsafe Mode
  100
- Startup Mode
  100
- Section 5: 3D TRASAR Scale Control
  101
- Nalco Scale Index (NSI) Measurement
  101
- TRASAR Scale Blowdown Control - Uses NSI to Adjust the Blowdown Setpoint
  101
- TRASAR Scale Tagged Polymer Control - Uses NSI to Adjust the Tagged Polymer Setpoint
  101
- TRASAR Scale Blowdown Control
  102
- TRASAR Scale Blowdown Control: 1-Drum Program Overview
  102
- Start-Up Procedure for 1-Drum 3D TRASAR Scale Blowdown Control
  103
- TRASAR Scale Blowndown Control: 2-Drum Program Overview
  105
- Start-Up Procedure for 2-Drum 3D TRASAR Scale Blowdown Control
  106
- TRASAR Scale Tagged Polymer Control
  109
- TRASAR Scale Tagged Polymer Control: 2-Drum Program Overview
  109
- Start-Up Procedure for 2-Drum 3D TRASAR Scale Tagged Polymer Control
  110
- TRASAR Scale Control - Frequently Asked Questions
  113
- Nalco Bio-Index Measurement (NBI)
  123
- Oxidizing Biocide Application and Slug Feeds
  123
- TRASAR Bio-Control and Overlaid Ox Slugs
  124
- TRASAR Bio-Shock Mode
  125
- Ox-Slug/Shock Control Settings
  125
- TRASAR Bio-Control/3D TRASAR Bio-Shock Start-Up Procedure
  126
- Bio-Reporter Selection
  126
- Pellet Feeder Operation
  129
- Filling the Pellet Feeder
  130
- Bio-Reporter Initial System Dosing
  131
- Pellet Feeder Cleaning
  132
- Pellet Feeder Maintenance
  132
- Cleaning Pellet Feeder Exit Tube
  133
- Tighten Valve Seat
  134
- Pellet Shield Replacement
  136
- SCADA Systems
  162
- TRASAR 5500 Controller
  162
- TRASAR Configurator
  162
- TRASAR Optimizer
  162
- Section 7: Communication and Data Management
  162
- TRASAR Web
  163
- TRASAR Web Set up
  163
- Create/Edit Users
  164
- Assign Controllers (Data Sources)
  165
- Manage Controller (Data Source) Setup Information
  166
- TRASAR Web Data
  167
- TRASAR Web Alarms
  169
- Vantage V100
  170
- Import 3D TRASAR Data into Vantage V100
  170
- Vantage V100 3D TRASAR EZ Reports
  172
- Nalco Global Gateway
  176
- Maintenance Schedule
  177
- Section 8: Maintenance
  177
- Clean Fluorometer Flow Cell
  178
- Check/Replace Fluorometer Desiccant
  178
- Check Sensor Calibration
  178
- Probe Replacement Schedule
  179
- Cleaning Basket / Wye Strainer
  179
- Pellet Feeder Maintenance
  179
- Check / Refill Pellet Feeder
  179
- Section 9: Troubleshooting
  180
- General Troubleshooting
  180
- Alarm Screen Troubleshooting
  186
Register Definitions (Coils, Floats, Words, and Longs)

214
- Control Relay 1 - TRASAR 00000
  216
- Control Relay 2 - TAG POLYMER 00000
  216
- Control Relay 3 - BIO-REPORTER 00000
  216
- Control Relay 4 - OXID BIOCIDE 00000
  216
- Control Relay 5 - NONOX BIOCIDE 00000
  217
- Control Relay 6 - BLOWDOWN 00000
  217
- Digital in 1 - no Flow 000013
  217
- Digital in 2 - Interlock 000014
  217
- Digital in 3 - Spare 000015
  217
- Product 1 Dosage (TRASAR) 3000
  217
- Product 2 Dosage (TAG Polymer) 3000
  217
- Corrosion 1 (Right Side of Controller) 3000
  218
- Polymer Consumption 3000
  218
- Sample Temperature 3000
  218
- Analog Input 2
  219

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