User Manuals: Mitsubishi S16R-PTAA2-C Industrial Engine

Manuals and User Guides for Mitsubishi S16R-PTAA2-C Industrial Engine. We have 1 Mitsubishi S16R-PTAA2-C Industrial Engine manual available for free PDF download: Operation & Maintenance Manual

Mitsubishi S16R-PTAA2-C Operation & Maintenance Manual

Mitsubishi S16R-PTAA2-C Operation & Maintenance Manual (216 pages)

Diesel engine

Brand: Mitsubishi | Category: Engine | Size: 20 MB

Table of Contents

Fig. 1-1 Warning Labels and Their Locations Fig
6
Table of Contents
16
Table 1 List of Models
17
Safety
26
Table 1-1 Types and Meanings of Warning Terms
26
Table 1-2 Meanings of Symbols
27
Operation
33
Fuel
39
Engine Oil
40
Coolant
41
Scheduled Maintenance
42
Inspection and Maintenance
42
Long-Term Storage
51
Transportation
52
Troubleshooting
53
- Fig. 1-2 Oil Pressure Switch
  57
  - Fig. 1-3 Thermo Switch
    57
    
    Fig. 1-4 Oil Filter Alarm Switch
    57
    
    Fig. 1-5 Rotation Detection Pickup
    57
    
    Fig. 1-6 Lockout/Tagout (Example)
    58
    
    How to Set the Engine to Zero Energy State
    59
    
    Working Procedure in Dangerous Areas
    59
    
    Works in Dangerous Areas
    59
    
    Zero Energy State
    59
    
    Body Protection
    60
    
    Clothing
    60
    
    Fig. 1-7 Clothing
    60
    
    Fig. 1-8 Personal Protective Equipment
    61
    
    Personal Protective Equipment
    61
    
    Product-Specific Precautions
    61
    
    Surface Temperature
    61
    
    Use of Chemicals
    61
    
    Develop the Action Procedure to Obey in the Event of Emergency
    62
    
    Keep Everyone Informed about the Emergency Stop Procedure
    62
    
    Precautions on Additional Equipment
    62
    
    Water Heater
    62
    
    Emergency Stop Procedure
    63
    
    Fig. 1-9 Emergency Stop Procedure
    63
    
    Measures in the Event of Emergency
    63
    
    Emergency Stopping Devices Installed During Manufacturing the Generator
    64
    
    Fig. 1-10 Measures in the Event of Personal
    65
    
    Fig. 1-11 Measures in the Event of Property
    65
    
    Measures in the Event of Personal Injuries Resulting from this Engine
    65
    
    Measures in the Event of Property Damaging Disasters
    65
    
    Fig. 1-13 Measures in the Event of a Fire Disaster
    66
    
    Measures in the Event of a Fire Disaster Resulting from this Engine
    66
    
    Measures in the Event of Environmental Disaster
    66
    
    Measures in the Event of an Earthquake Disaster
    67
    
    Education and Training for Safety
    68
    
    Fig. 1-16 Education and Training for Safety
    68
    
    Occupational Health and Safety Management
    68
    
    Operation & Maintenance Manual - Understand and Obey
    68
    
    Dangerous and Hazardous Chemicals
    69
    
    Fig. 1-17 Dangerous and Hazardous Chemicals
    69
    
    Fig. 1-18 Noise
    70
    
    Noise
    70
    
    Fig. 1-19 Vibration
    71
    
    Fig. 1-20 to Maintain Cleanliness and Tidiness
    71
    
    To Maintain Cleanliness and Tidiness
    71
    
    Vibration
    71
    
    Communication with SME
    72
    
    Fig. 1-21 Risk of Fire
    72
    
    Fig. 1-22 Communication with SME
    72
    
    Risk of Fire
    72
    
    Engine - Outline
    73
    
    Names of Parts
    73
    
    S16R-Pta-C
    74
    
    S16R-Pta2-C
    76
    
    S16R-Ptaa2-C
    78
    
    S16R2-Ptaw-C
    80
    
    Protection System - Location
    82
    
    S16R-Pta-C
    83
    
    S16R-Pta2-C
    84
    
    S16R-Ptaa2-C
    85
    
    S16R2-Ptaw-C
    86
    
    Starting and Stopping Devices Installed During Manufacturing the Generator
    87
    
    Operation
    88
    
    Operation - Outline
    88
    
    Daily Check
    89
    
    Operational Environment - Check
    89
    
    Engine Exterior - Check
    91
    
    Engine Oil Level - Check
    92
    
    Fuel Control Link - Check
    92
    
    Fuel Tank Oil Level - Check
    92
    
    Pre-Operation Check
    92
    
    Battery - Check
    93
    
    Coolant Level - Check
    93
    
    Air Cleaner - Check for Clogging
    94
    
    Damper Temperature - Check
    94
    
    Fig. 3-1 Pre-Cleaner - Check for Clogging
    94
    
    Pre-Cleaner - Check for Clogging
    94
    
    Table 3-1 Limit Temperature of Damper
    94
    
    Air Direct Admission Starting - Check
    95
    
    Fig. 3-2 Manual Turning Gear - Check
    95
    
    Manual Turning Gear - Check
    95
    
    Air Motor Starting - Check
    96
    
    Engine Start-Up
    97
    
    Self Starter Motor Starting
    97
    
    Air Direct Admission Starting
    98
    
    Air Motor Starting
    98
    
    Fig. 3-3 Air Motor Muffler
    98
    
    Warm-Up Operation
    99
    
    Operation
    100
    
    Checking During Operation
    101
    
    Cooling Operation
    102
    
    Table 3-2 Checking During Operation
    102
    
    Table 4-1 Fuel Specifications
    104
    
    Fuel - Handling
    105
    
    Fuel - Refill
    105
    
    Fuel Quality Standard
    106
    
    Table 4-2 Fuel Properties Table (1/2)
    106
    
    Table 4-3 Fuel Properties Table (2/2)
    107
    
    Engine Oil
    109
    
    Engine Oil Grade
    109
    
    Engine Oil Viscosity
    110
    
    Fig. 5-1 Ambient Temperature and Engine Oil Viscosity
    110
    
    Handling Engine Oil
    110
    
    Coolant
    111
    
    Table 6-1 Water Quality Standard
    111
    
    Water to be Used
    111
    
    Coolant (LLC) - Handling
    112
    
    LLC to be Used
    112
    
    Coolant - MIX
    113
    
    LLC Concentration (Genuine LLC)
    113
    
    LLC Concentration in Coolant - Check
    113
    
    Maintenance of LLC
    113
    
    Replacement Period
    113
    
    Table 6-2 LLC Concentration
    113
    
    Fig. 6-1 Freezing Temperature of GLASSY
    114
    
    Fig. 6-2 Freezing Temperature of PG GLASSY
    114
    
    Fig. 6-3 Tool - Adjust 1
    114
    
    Fig. 6-4 Tool - Adjust 2
    114
    
    LLC Concentration in Coolant - Measure
    114
    
    Tool - Adjust
    114
    
    Fig. 6-5 Tool - Adjust 3
    115
    
    Fig. 6-6 Tool - Adjust 4
    115
    
    Measurement
    116
    
    Table 6-3 Scale Conversion Table
    116
    
    How to Use the Scheduled Maintenance
    118
    
    Scheduled Maintenance
    118
    
    Category of Scheduled Maintenance Chart
    119
    
    Rating Definition
    120
    
    Table 7-1 SME Generator Use Diesel Engine Rating Definition (1/2)
    120
    
    Table 7-2 SME Generator Use Diesel Engine Rating Definition (2/2)
    121
    
    Scheduled Maintenance for Continuous Use Engine
    122
    
    Table 7-3 Scheduled Maintenance for Continuous
    122
    
    Table 7-4 Scheduled Maintenance for Continuous
    124
    
    Table 7-5 Scheduled Maintenance for Continuous Use Engine (3/3)
    124
    
    Scheduled Maintenance for Emergency Use Engine
    125
    
    Table 7-6 Schedule Maintenance for Emergency
    125
    
    Table 7-7 Scheduled Maintenance for Emergency
    126
    
    Table 7-8 Scheduled Maintenance for Emergency
    127
    
    Table 7-9 Scheduled Maintenance for Emergency
    128
    
    Table 7-11 Scheduled Maintenance for Air Direct Admission Starting
    130
    
    Table 7-12 Scheduled Maintenance for Air Motor
    130
    
    Inspection and Maintenance
    131
    
    Inspection and Maintenance - General Information
    131
    
    Precautions for General Inspection and Maintenance
    132
    
    Inspection and Maintenance - Prepare
    133
    
    Inspection and Maintenance - Prepare (with Engine Switched ON)
    133
    
    Belt - Check
    134
    
    Engine Body - Check
    134
    
    Inspection and Maintenance - Prepare (with Engine Switched OFF)
    134
    
    Table 8-1 Type of Belt (V-Belt)
    135
    
    Table 8-2 Type of Belt (Ribbed Belt)
    135
    
    Belt Tension (Alternator) - Adjust
    136
    
    Table 8-3 Ribbed Belt Tensile Force
    138
    
    Damper - Check
    139
    
    Damper Temperature - Check
    139
    
    Table 8-4 Limit Temperature of Damper
    139
    
    Table 8-5 Types of Thermo Labels
    140
    
    Fuel System - Check
    141
    
    Fuel Tank - Check and Service
    141
    
    Fuel System - Bleed Air
    142
    
    Water Separator - Check and Service
    145
    
    Gauze Filter - Clean
    146
    
    Fuel Filter - Replace
    147
    
    Fuel Control Link - Check
    150
    
    Fuel Pipe - Check
    152
    
    Engine Oil System - Check
    154
    
    Engine Oil - Change
    155
    
    Table 8-6 Corresponding Equipment
    155
    
    Oil Filter - Replace
    159
    
    Bypass Oil Filter - Replace
    161
    
    Governor Oil Filter - Replace (Hydraulic Governor Spec)
    161
    
    Cooling System - Check
    163
    
    Oil Pipe - Check
    163
    
    Coolant - Change
    164
    
    Corresponding Equipment - Location
    164
    
    Table 8-7 Corresponding Equipment - Location
    164
    
    Cooling System - Bleed Air
    171
    
    Radiator Fins - Check and Clean (Radiator Spec)
    172
    
    Resin Fan Inspection (Specifications with Resin Fan)
    173
    
    Exhaust Muffler - Drain Water
    174
    
    Intake and Exhaust Systems - Check
    174
    
    Turbocharger - Check
    174
    
    Pre-Cleaner - Check and Service
    175
    
    Air Cleaner - Check and Service
    176
    
    Battery - Check
    177
    
    Electrical System - Check
    177
    
    Starter - Check (Self Starter Motor Starting)
    177
    
    Air Direct Admission Starting, Air Motor Starting - Check
    178
    
    Air Strainer - Drain Water and Clean
    178
    
    Alternator - Check
    178
    
    Starting Air Motor - Check (Air Motor Starting)
    179
    
    Starting Air Tank - Check and Service (Air Direct Admission Starting, Air Motor Starting)
    179
    
    Long-Term Storage
    180
    
    Storage - Prepare (Rust-Preventive Measure)
    180
    
    Storing Engine in Inoperable Condition
    180
    
    Maintenance During Storage
    182
    
    Restart after Storing
    182
    
    Storage
    182
    
    Storing Engine in Operable Condition
    183
    
    10 Transportation
    184
    
    Engine - Lift
    184
    
    Precautions on Transportation
    184
    
    11 Troubleshooting
    187
    
    Precautions on Troubleshooting
    187
    
    How to Troubleshoot
    188
    
    Starter Does Not Crank or Cranks Slowly, Resulting in Starting Failure
    189
    
    Table 11-1 Starter Does Not Crank or Cranks Slowly, Resulting in Starting Failure
    189
    
    Troubleshooting
    189
    
    Starter Cranks, but Engine Does Not Start
    190
    
    Table 11-2 Starter Cranks, but Engine Does Not Start
    190
    
    Output Shortage
    191
    
    Table 11-3 Output Shortage (1/2)
    191
    
    Exhaust Smoke Is White or Blue
    192
    
    Table 11-4 Output Shortage (2/2)
    192
    
    Table 11-5 Exhaust Smoke Is White or Blue
    192
    
    Exhaust Smoke Is Black or Dark Grey
    193
    
    Table 11-6 Exhaust Smoke Is Black or Dark Grey
    193
    
    Table 11-7 Exhaust Smoke Is Black or Dark Grey
    194
    
    Excessive Fuel Consumption
    195
    
    Table 11-8 Excessive Fuel Consumption
    195
    
    Excessive Engine Oil Consumption
    196
    
    Table 11-9 Excessive Engine Oil Consumption
    196
    
    Overheating
    197
    
    Table 11-10 Overheating
    197
    
    Engine Oil Pressure Drop
    198
    
    Table 11-11 Engine Oil Pressure Drop
    198
    
    Engine Stops
    199
    
    Table 11-12 Engine Stops
    199
    
    During Normal Operation, Thermo Switch Activated
    200
    
    Table 11-13 During Normal Operation, Thermo Switch Activated
    200
    
    12 After-Sales Service
    201
    
    Inquiry Counter
    201
    
    Parts that Reached the Supply Period
    201
    
    Supply of Performance Parts for Repair
    201
    
    Supply Period
    201
    
    When Requesting Repair
    201
    
    13 Disposal
    202
    
    Disposal Precautions
    202
    
    Engine Body - Disposal
    204
    
    Wastes Produced During Inspection and Maintenance
    204
    
    14 Appendix
    205
    
    Engine Oil
    205
    
    Engine Oil Quality Standards
    206
    
    Table 14-1 Engine Oil Quality Standards
    206
    
    Service Limit for Engine Oil Properties
    207
    
    Service Limits for Engine Oil
    207
    
    Engine Oil Service Limits for Emergency Use
    208
    
    Table 14-2 Engine Oil Properties
    208
    
    Table 14-3 Engine Oil Service Limits for Emergency Use
    208
    
    Coolant
    209
    
    LLC Quality Standard
    209
    
    Requirements for LLC
    209
    
    Table 14-4 LLC Specifications (1/3)
    210
    
    Table 14-5 LLC Specifications (2/3)
    211
    
    Table 14-6 LLC Specifications (3/3)
    212
    
    Characteristics of LLC Additives
    213
    
    Examples of Abnormalities Caused by LLC (Amine Type)
    213
    
    Necessity of LLC
    213
    
    Revision History
    214
  - Checking after Stopping
    103
  - Maintenance Operation
    103
  - Stopping
    103
  - Diesel Fuel
    104
  - Fuel
    104
- Table 7-10 Scheduled Maintenance for Emergency
  129
- Scheduled Maintenance for Air Direct Admission Starting
  130
- Scheduled Maintenance for Air Motor Starting
  130

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