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Manuals and User Guides for Mitsubishi S16Rw. We have
1
Mitsubishi S16Rw manual available for free PDF download: Service Manual
Mitsubishi S16Rw Service Manual (380 pages)
Brand:
Mitsubishi
| Category:
Engine
| Size: 12 MB
Table of Contents
Table of Contents
19
External View
21
Outline of Systems
35
Outline of Fuel System
35
Outline of Lubrication System
36
Outline of Cooling System
37
Outline of Inlet and Exhaust System
41
Contents of Plate and Label
42
Name Plate
42
Caution Plate
42
Emission Certification Label
42
Specifications
43
Maintenance Service Data
51
Engine General
51
Basic Engine
52
Fuel System
59
Lubrication System
62
Cooling System
63
Electrical System
65
Air Start System
68
Tightening Torque Table
69
Tightening Torque for Basic Engine
69
Tightening Torque for Fuel System
71
Tightening Torque for Lubrication System
71
Tightening Torque for Cooling System
72
Tightening Torque for Inlet and Exhaust System
72
Tightening Torque for Electrical System
73
Tightening Torque for Air Start System
73
Tightening Torque for Standard Bolts and Nuts
74
Tightening Torque for Standard Eyebolts
75
Tightening Torque for Standard Union Nuts
75
Tightening Torque Fo Fuel Injection Pipe
75
Cylinder Heads and Valve Mechanisms - Disassemble and Inspect
93
Fuel Inlet Connector - Remove
94
Nozzle Assembly - Remove
94
Valve Clearance - Inspect
94
Fuel Injection Timing - Inspect
95
Rocker Shaft Assembly - Remove
95
Clearance between the Bottom Face of Valve Bridge Pusher and the Top Face of Valve Rotator - Inspect
95
Valve Bridge - Remove
96
Rocker Case - Remove
96
Cylinder Head Assembly - Remove
96
Valve Sinkage - Measure
96
Valve and Valve Spring - Remove
97
Nozzle Gland Stud Bolt and Bridge Guide - Remove
97
Rear Mechanism - Disassemble and Inspect
98
Flywheel Face and Radial Runouts - Measure
99
Governor Drive - Remove
99
Flywheel - Remove
99
Rear Idler Shaft Thrust Collar - Remove
100
Timing Gear Case - Remove
100
Timing Gear Backlash - Measure
100
Rear Idler Gear End Play - Measure
100
Rear Idler Gear - Remove
101
Accessory Drive - Remove
101
Camshaft End Play - Measure
101
Camshaft Gear - Remove
101
Camshaft - Remove
102
Rear Idler Shaft - Remove
102
Rear Plate - Remove
102
Front Mechanism - Disassemble and Inspect
103
Fan Drive Assembly - Remove
104
Damper Face and Radial Runouts - Measure
104
Damper and Crankshaft Pulley - Remove
104
Fan Drive Idler Gear Backlash - Measure
105
Fan Drive Idler Gear End Play - Measure
105
Fan Drive Idler Gear and Fan Drive Idler Shaft - Remove
105
Pump Plate (for Water Pump and Oil Pump) - Remove
106
Oil Pump Gear - Remove
106
Breather Case, Thermostat Bracket - Remove
106
Front Gear Case - Remove
106
Water Pump Bearing Cover and Oil Pump Bearing Cover - Remove
107
Front Idler Gear Backlash - Measure
107
Front Idler Gear End Play - Measure
107
Front Idler Gear - Remove
107
Front Idler Shaft - Remove
108
Coupling - Remove
108
Cylinder Liner, Piston and Connecting Rod - Disassemble and Inspect
109
Piston Protrusion - Measure
110
Connecting Rod End Play - Measure
110
Hard Carbon Deposits on the Upper Part of Cylinder Liner - Remove
110
Connecting Rod Cap - Remove
110
Piston - Remove
111
Piston Ring - Remove
112
Piston Pin and Piston - Remove
113
Cylinder Liner Inside Diameter - Measure
113
Cylinder Liner Flange Protrusion - Measure
113
Cylinder Liner - Remove
113
Crankcase, Crankshaft and Main Bearing - Disassemble and Inspect
114
Crankcase - Invert
115
Crankshaft End Play - Measure
115
Piston Cooling Nozzle - Remove
115
Main Bearing Cap - Remove
115
Crankshaft - Remove
116
Chapter 6 INSPECTION and REPAIR of BASIC ENGINE
119
Cylinder Head and Valve Mechanism - Inspect and Repair
119
Rocker Bushing Inside Diameter and Rocker Shaft Outside Diameter - Measure
119
Rocker Bushing - Replace
119
Valve Stem Outside Diameter and Valve Guide Inside Diameter - Measure
120
Valve Guide - Replace
120
Valve Face - Inspect
121
Valve Face - Reface
121
Valve Seat - Reface
122
Valve Seat - Replace
122
Valve and Valve Seat - Lap
124
Valve Bridge, Bridge Cap, Valve Cotter and Valve Rotator - Inspect
124
Squareness and Free Length of Valve Spring - Measure
125
Tappet - Inspect
125
Pushrod Runout - Measure
126
Nozzle Gland Stud Bolt and Bridge Guide - Inspect and Replace
126
Distortion of Cylinder Head Bottom Surface - Measure
126
Rear Mechanism - Inspect and Repair
127
Rear Idler Bushing Inside Diameter and Rear Idler Shaft Outside Diameter - Measure
127
Rear Idler Bushing - Replace
127
Cam Lift of Cam Lobe - Measure
128
Camshaft Runout - Measure
128
Camshaft Journal Outside Diameter - Measure
128
Camshaft Bushing - Inspect
129
Camshaft Bushing - Replace
129
Front Mechanism - Inspect and Repair
130
Damper - Inspect Visually
130
Pulley - Inspect
130
Fan Drive Idler Bushing Inside Diameter and Fan Drive Idler Shaft Outside Diameter - Measure6-14
130
Fan Drive Idler Bushing - Replace
131
Outside Diameter and Inside Diameter of Oil Pump Drive Bearing Fit - Inspect
131
Front Idler Bushing Inside Diameter and Front Idler Shaft Outside Diameter - Measure
132
Front Idler Bushing - Replace
132
Piston and Connecting Rod - Inspect and Repair
133
Piston - Inspect Visually
133
Piston Weight
133
Piston Outside Diameter - Measure
133
Piston Ring Groove - Inspect
134
Piston Pin Bore Inside Diameter - Measure
134
Piston Ring - Inspect Visually
134
Piston Ring End Gap - Measure
134
Piston Pin Outside Diameter - Measure
135
Connecting Rod Bushing Inside Diameter - Measure
135
Connecting Rod Bushing - Replace
135
Connecting Rod Assembly Weight Rank
138
Connecting Rod Big End Bore Diameter and Roundness - Measure
138
Side Face Width of Connecting Rod Big End - Measure
139
Connecting Rod Big End Serration and Bolt Holes - Inspect
139
Connecting Rod Bearing - Inspect
139
Connecting Rod Bearing Thickness - Measure
140
Connecting Rod Bend and Twist - Inspect
140
Crankcase and Crankshaft - Inspect and Repair
141
Crankcase Top Surface Distortion - Measure
141
Inside Diameter of Main Bearing Housing Bore - Measure
141
Cylinder Liner Fitting Section in Crankcase - Inspect
142
Counterbore in Crankcase - Repair
142
Crankshaft Crankpin and Journal Outside Diameters - Measure
142
Crankpin and Rearmost Crank Main Journal Width - Measure
144
Crankshaft Runout - Measure
145
Crankshaft Gear - Inspect
145
Crankshaft Gear - Replace
145
Oil Seal Slinger - Inspect
146
Oil Seal Slinger - Replace
146
Main Bearing - Inspect
147
Thickness of Main Bearing Shell - Measure
148
Thrust Plate - Inspect
148
Thickness of Thrust Plate - Measure
149
Piston Cooling Nozzle - Inspect
149
Crankshaft and Main Bearing - Install
153
Crankcase - Invert
153
Piston Cooling Nozzle - Install
153
Upper Main Bearing - Install
154
Rear Upper Thrust Plate - Install
154
Crankshaft - Install
155
Front Upper Thrust Plate - Install
155
Lower Main Bearing Shell and Lower Thrust Plate - Install
155
Main Bearing Cap - Install
156
Crankshaft End Play - Measure
157
Crankcase - Invert
157
Cylinder Liner, Piston and Connecting Rod - Assemble
158
Cylinder Liner Protrusion - Measure
158
Cylinder Liner Flange Protrusion - Calculate (When Cylinder Liner Not Installed)
158
Cylinder Liner - Install
159
Cylinder Liner Flange Protrusion - Measure (Cylinder Liner Installed)
160
Cylinder Liner Inside Diameter - Measure
160
Piston and Connecting Rod - Assemble
161
Piston Ring - Install
161
Crankshaft - Turn
162
Piston Installation - Prepare
162
Upper Connecting Rod Bearing - Install
162
Piston- Install
163
Connecting Rod Cap - Install
165
Connecting Rod End Play - Measure
166
Piston Protrusion - Measure
167
Front Mechanism - Assemble
168
Coupling - Install
168
Front Plate - Install
168
Front Idler Shaft - Install
168
Front Idler Gear - Install
168
Front Idler Gear Backlash - Measure
169
Front Idler Gear End Play - Measure
169
Water Pump Bearing Cover and Oil Pump Bearing Cover - Install
169
Water Coupling - Install
169
Fan Drive Idler Gear and Fan Drive Idler Shaft - Install
170
Fan Drive Idler Gear Backlash - Measure
170
Fan Drive Idler Gear End Play - Measure
170
Front Gear Case - Install
171
Front Oil Seal - Install
171
Oil Pump Gear and Pump Plate (for Water Pump and Oil Pump) - Install
171
Breather Case, Thermostat Bracket - Install
172
Damper and Crankshaft Pulley - Install
172
Damper Face and Radial Runouts - Measure
173
Pointer - Install and Adjust
173
Rear Mechanism - Assemble
174
Rear Plate - Install
174
Rear Idler Shaft - Install
174
Camshaft - Install
174
Camshaft Gear - Install
175
Camshaft End Play - Measure
175
Fuel Injection Pump Accessory Drive - Install
175
Rear Idler Gear - Install
176
Rear Idler Gear End Play - Measure
176
Timing Gear Backlash - Measure
177
Timing Gear Case - Install
177
Rear Idler Shaft Thrust Collar - Install
177
Rear Oil Seal - Install
178
Flywheel - Install
178
Governor Drive - Install
178
Flywheel Face and Radial Runouts - Measure
179
Pickup - Install
179
Cylinder Head and Valve Mechanism - Assemble
180
Cylinder Head - Assemble
180
Valve Sinkage - Measure
181
Tappet - Install
181
Liquid Gasket - Apply
181
Cylinder Head Gasket - Install
182
Cylinder Head Assembly - Install
182
Cylinder Head Bolt - Tighten
182
Rocker Case - Install
183
Bridges and Bridge Caps - Install
183
Valve Bridge and Adjusting Screw - Adjust
183
Clearance between the Bottom Face of Valve Bridge Pusher and the Top Face of Valve Rotator - Inspect
184
Rocker Shaft Assembly - Install
184
Valve Clearance - Check and Adjust
185
Fuel Injection Timing - Check and Adjust
185
Valve Timing - Inspect
187
Fuel Injection Nozzle Assembly - Install
189
Fuel System - Remove and Inspect
193
Fuel Injection Pipe and Fuel Leak-Off Pipe - Remove and Inspect
193
Fuel Filter and Fuel Pipe - Remove and Inspect
195
Stop Solenoid - Remove and Inspect
198
Fuel Control Link - Remove and Inspect
201
Governor and Actuator - Remove and Inspect
202
Fuel Injection Pump - Remove and Inspect
205
Fuel System - Disassemble and Inspect
206
Fuel Filter - Disassemble, Inspect and Assemble (Paper Element)
206
Fuel Injection Nozzle - Disassemble and Inspect
209
Fuel Injection Nozzle - Inspect and Adjust
210
Fuel Injection Nozzle - Assemble
213
Fuel Injection Pump Accessory Drive - Disassemble and Inspect
215
Outside Diameter and Inside Diameter of Accessory Drive Bearing Fit - Inspect
217
Fuel Injection Pump Accessory Drive - Assemble
218
Governor Drive - Disassemble and Inspect
221
Outside Diameter and Inside Diameter of Bearing Fit
223
Governor Drive - Assemble
224
Fuel System - Install
226
Fuel Injection Pump - Install
226
Fuel Control Link - Install
230
Stop Solenoid - Install
234
Lubrication System - Remove and Inspect
243
Oil Pipe and Right Oil Cooler - Remove and Inspect
243
Oil Pump, Oil Filter, Oil Pan and Left Oil Cooler - Remove and Inspect
245
Breather and Oil Filler - Remove and Inspect
246
Governor Oil Filter - Remove and Inspect
247
Lubrication System - Disassemble, Inspect and Assemble
248
Oil Pump and Safety Valve - Disassemble and Inspect
248
Oil Pump and Safety Valve - Inspect
250
Oil Pump and Safety Valve - Assemble
252
Oil Filter, Oil Filter Alarm, Relief Valve and Left Oil Cooler - Disassemble and Inspect
253
Oil Filter - Inspect
257
Oil Filter Alarm - Inspect
257
Relief Valve - Inspect
257
Oil Cooler - Inspect
257
Oil Thermostat - Inspect
258
Oil Filter, Oil Filter Alarm, Relief Valve, and Left Oil Cooler - Assemble
259
Oil Filter Cartridge - Install
259
Right Oil Cooler - Disassemble and Inspect
260
Right Oil Cooler - Inspect
260
Right Oil Cooler - Assemble
260
Governor Oil Filter - Disassemble and Inspect
261
Governor Oil Filter - Assemble
262
Lubrication System - Install
263
Oil Pan - Install
263
Oil Pump - Install
263
Cooling System - Remove and Inspect
267
External Cooling System - Remove and Inspect
267
Air Cooler Water Pump - Remove and Inspect
270
Heat Exchanger - Remove and Inspect
271
Water Pipe - Remove and Inspect
273
Thermostat Case and Water Pipe - Remove and Inspect
276
Water Pump - Remove
277
Cooling System - Disassemble, Inspect and Assemble
278
Tension Pulley - Disassemble and Inspect
278
Thermostat - Disassemble and Inspect
280
Thermostat for Jacket Water and Air Cooler - Inspect
282
Water Pump - Disassemble and Inspect
283
Water Pump - Inspect
285
Water Pump - Assemble
286
Air Cooler Water Pump - Disassemble and Inspect
289
Air Cooler Water Pump - Inspect
293
Air Cooler Water Pump- Assemble
294
Fan Drive Assembly - Disassemble and Inspect
301
Fan Drive - Inspect
302
Bushing Ring, Friction Rubber and Grommet - Inspect
302
Oil Seal Sleeve - Inspect
302
Oil Seal Sleeve - Replace
302
Fan Drive - Assemble
303
Cooling System - Install
306
Water Pipe (Air Cooler) - Install
306
Water Pump - Install
306
Inlet and Exhaust Systems - Remove and Inspect
309
Air Duct - Remove and Inspect
309
Insulator - Remove and Inspect
315
Exhaust Pipe - Remove and Inspect
321
Exhaust Manifold - Remove and Inspect
324
Inlet and Exhaust Systems - Disassemble, Inspect and Assemble
328
Air Cooler - Disassemble, Inspect and Assemble
328
Pre-Cleaner - Clean
330
Inlet and Exhaust Systems - Install
331
Inlet Cover and Exhaust Manifold - Install
331
Air Cooler Assembly - Install
331
Air Start System - Remove
335
Magnetic Valve - Remove
335
Air Pipe, Starter Valve and Distributer Valve - Remove
336
Air Starter - Remove
337
Air Start System - Disassemble, Inspect and Assemble
338
Magnetic Valve - Disassemble and Inspect
338
Magnetic Valve - Assemble
339
Starter Valve - Disassemble and Inspect
340
Starter Valve - Inspect
341
Starter Valve - Assemble
342
Distributer Valve - Disassemble and Inspect
343
Distributer Valve - Inspect
344
Distributer Valve - Assemble
345
Air Start System - Install
346
Engine - Adjust
349
Turning Gear - Use
349
Valve Bridge and Adjusting Screw - Check
350
Valve Clearance - Check
350
Fuel Injection Timing - Check
350
Fuel System - Bleed Air
350
Belt and Belt Tension - Inspect and Adjust
352
Break-In Operation
354
Preparation before Engine Starting
354
Engine Start-Up
354
Engine-Test and Adjustment
356
Engine Performance Test
356
Emission Test
356
Governor Performance Test
356
Alarm Action and Emergency Stop Tests
356
Maximum Fuel Injection Volume - Set
356
Seal
357
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