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450 RALLY FACTORY REPLICA 2022
KTM 450 RALLY FACTORY REPLICA 2022 Manuals
Manuals and User Guides for KTM 450 RALLY FACTORY REPLICA 2022. We have
1
KTM 450 RALLY FACTORY REPLICA 2022 manual available for free PDF download: Owner's Manual
KTM 450 RALLY FACTORY REPLICA 2022 Owner's Manual (179 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 11 MB
Table of Contents
Table of Contents
4
1 Means of Representation
8
Symbols Used
8
Formats Used
8
2 Safety Advice 2
9
Use Definition - Intended Use
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
11
3 Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
13
Homologated Structure
13
4 View of Vehicle
14
View of Vehicle, Front Left
14
View of Vehicle, Rear Right Side
15
5 Serial Numbers
16
Vehicle Identification Number
16
Type Label
16
Engine Number
16
Key Number
16
Fork Part Number
17
Shock Absorber Article Number
17
6 Controls
18
Clutch Lever
18
Hand Brake Lever
18
Throttle Grip
18
Stop Button
18
Light Switch
19
Turn Signal Switch
19
Horn Button
19
Start Button
19
Emergency off Switch
20
Overview of Indicator Lamps
20
Fuel Pump Switch
20
Fuel Tank
21
Opening Fuel Tank Filler Caps
21
Closing Fuel Tank Filler Caps
22
Cold Start Button
23
Idle Speed Adjusting Screw
23
Shift Lever
24
Foot Brake Lever
24
Side Stand
24
Steering Lock
25
Locking the Steering
25
Unlocking the Steering
25
7 Combination Instrument
26
Combination Instrument
26
Combination Instrument Overview
26
Activation and Test
26
Setting Kilometers or Miles
26
Adjusting Combination Instrument Function
27
Setting Clock
28
Viewing the Lap Time
28
Display Mode SPEED (Speed)
29
Display Mode SPEED/H (Operating Hours)
29
Setup Menu
29
Adjusting the Unit of Measurement
30
Display Mode SPEED/CLK (Time)
31
Setting the Clock
31
Display Mode SPEED/LAP (Lap Time)
31
Viewing the Lap Time
32
Display Mode SPEED/ODO (Odometer)
32
Display Mode SPEED/TR1 (Trip Master 1)
33
Display Mode SPEED/TR2 (Trip Master 2)
33
Setting TR2 (Trip Master 2)
33
Display Mode SPEED/A1 (Average Speed 1)
34
Display Mode SPEED/A2 (Average Speed 2)
34
Display Mode SPEED/S1 (Stop Watch 1)
35
Display Mode SPEED/S2 (Stop Watch 2)
35
Table of Functions
36
Table of Conditions and Menu Activation
37
8 Preparing for Use
38
Preparing for Use
38
Advice on Preparing for First Use
38
Running in the Engine
39
9 Riding Instructions
40
Checks and Maintenance When Preparing for Use
40
Starting
40
Starting off
41
Shifting, Riding
41
Braking
42
Stopping, Parking
42
Transporting
43
Refueling
43
10 Service Schedule
46
Additional Information
46
Required Work
46
Recommended Work
47
11 Tuning the Chassis 11
49
Checking Basic Chassis Setting with Rider's Weight
49
Compression Damping of the Shock Absorber
49
Adjusting the Low-Speed Compression Damping of the Shock Absorber
49
Adjusting the High-Speed Compression Damping of the Shock Absorber
50
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring the Dimension of the Rear Wheel Unloaded
51
Checking Static Sag of the Shock Absorber
51
Checking Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
54
Checking the Basic Setting of the Fork
55
Adjusting the Compression Damping of the Fork
55
Adjusting the Rebound Damping of the Fork
55
Handlebar Position
56
Adjusting the Handlebar Position
57
12 Service Work on the Chassis 12
59
Raising the Motorcycle with a Lift Stand
59
Removing Motorcycle from Lift Stand
59
Bleeding the Fork Legs
59
Cleaning the Dust Boots of the Fork Legs
60
Removing Fork Protector
60
Installing the Fork Protector
61
Removing Fork Legs
61
Installing the Fork Legs
62
Removing the Lower Triple Clamp
62
Installing the Lower Triple Clamp
64
Checking Steering Head Bearing Play
66
Adjusting the Steering Head Bearing Play
66
Lubricating the Steering Head Bearing
68
Removing the Shock Absorber
68
Installing the Shock Absorber
69
Removing Front Fender
70
Installing the Front Fender
70
Removing the Seat
71
Mounting the Seat
71
Removing the Activated Carbon Filter
71
Installing the Activated Carbon Filter
71
Removing the Air Filter
72
Cleaning the Air Filter and Air Filter Box
72
Installing the Air Filter
73
Removing the Main Silencer
74
Installing the Main Silencer
74
Changing the Glass Fiber Yarn Filling of the Main Silencer
74
Removing Front Left Fuel Tank
75
Removing Front Right Fuel Tank
77
Installing the Front Left Fuel Tank
78
Installing the Front Right Fuel Tank
79
Changing the Fuel Screen
79
Checking the Chain for Dirt Accumulation
81
Cleaning the Chain
81
Checking Chain Tension
82
Adjusting the Chain Tension
82
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
83
Checking the Frame
85
Checking Swingarm
86
Checking the Throttle Cable Routing
86
Checking the Rubber Grip
87
Adjusting the Basic Position of the Clutch Lever
87
Checking/Correcting the Fluid Level of the Hydraulic Clutch
87
Changing the Hydraulic Clutch Fluid
89
Removing Side Cover
90
Mounting Side Cover
91
Removing Front Fairing
92
Mounting Front Fairing
92
Removing the Engine Guard
92
Installing the Engine Guard
93
13 Brake System
94
Adjusting the Basic Position of the Hand Brake Lever
94
Checking Brake Discs
94
Checking the Front Brake Fluid Level
95
Adding the Front Brake Fluid
95
Checking the Front Brake Linings
96
Changing the Brake Linings of the Front Brake
97
Checking the Free Travel of the Foot Brake Lever
99
Adjusting the Free Travel of the Foot Brake Lever
100
Checking the Rear Brake Fluid Level
100
Adding Rear Brake Fluid
101
Checking the Rear Brake Linings
102
Changing the Rear Brake Linings
102
14 Wheels, Tires 14
105
Removing Front Wheel
105
Installing the Front Wheel
105
Removing Rear Wheel
106
Installing the Rear Wheel
108
Checking Rear Hub Damping Rubber Pieces
109
Checking Tire Condition
109
Checking Tire Pressure
110
Checking Spoke Tension
111
15 Electrical System
112
Removing the 12-V Battery
112
Installing the 12-V Battery
112
Charging the 12-V Battery
113
Changing Main Fuse
114
Changing the Fuses of Individual Electrical Power Consumers
115
16 Cooling System 16
117
Checking the Antifreeze and Coolant Level
117
Checking the Coolant Level
118
Draining the Coolant
118
Refilling with Coolant
119
Changing the Coolant
120
17 Tuning the Engine
122
Checking the Play in the Throttle Cable
122
Adjusting the Play in the Throttle Cable
122
Adjusting the Idle Speed
123
Checking Basic Position of the Shift Lever
124
Adjusting the Basic Position of the Shift Lever
124
18 Service Work on the Engine
125
Service Work on the Engine 18
125
Checking the Engine Oil Level
125
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
125
Adding Engine Oil
129
19 Cleaning, Care
130
Cleaning the Motorcycle
130
Checks and Maintenance Steps for Winter Operation
131
20 Storage
132
20 Storage
133
Preparing for Use after Storage
133
21 Troubleshooting
134
22 Blink Code 22
137
23 Technical Data 23
139
Engine
139
Engine Tightening Torques
140
Capacities
141
Engine Oil
141
Coolant
141
Fuel
142
Chassis
142
Electrical System
143
Tires
143
Fork
143
Shock Absorber
144
Chassis Tightening Torques
145
24 Wiring Diagram
148
146
148
148
150
150
152
152
154
154
156
156
158
158
160
160
162
162
164
164
166
25 Substances
168
26 Auxiliary Substances
170
27 Standards
172
Index of Special Terms 28
173
29 List of Abbreviations
174
30 List of Symbols 30
175
Red Symbols
175
Yellow and Orange Symbols
175
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