Honeywell DR4321 Manuals

Table of Contents

• • 5

    Table of Contents

• 13

  1 Overview

  • 13

    Introduction
  • 16

    Model Number Breakdown
  • 21

    About This Manual
  • 22

    Figure 1-1 Guide to Manual's Organization

• 23

  2 Installation

  • 23

    Overview
  • 24

    Table 2-1 Operating Limits and Condensed Specifications
  • 27

    Mounting Considerations and Overall Dimensions
  • 27

    Figure 2-1 Overall Dimensions
  • 28

    Mounting Methods
    • 28

      Introduction
    • 28

      Figure 2-2 Plug Locations
    • 29

      Mounting Flush in Panel (New Panel Cutout)
    • 29

      Table 2-2 Mounting Flush in a New Panel Cutout
    • 29

      Figure 2-3 Mounting Flush in a New Panel Cutout (Rear View)
    • 30

      Panel Mounting Recorder with NEMA4 or Heavy Duty Door
    • 30

      Table 2-3 Procedure for Mounting Recorder with NEMA4 or Heavy Duty Door
    • 31

      Figure 2-4 Panel Mounting Recorder with NEMA4 or Heavy Duty Door
    • 32

      Mounting On a 2-Inch Pipe
    • 32

      Table 2-4 Pipe Mounting Procedure
    • 32

      Figure 2-5 Pipe Mounting Brackets
    • 33

      Mounting On Surface (Of Panel or Wall)
    • 33

      Table 2-5 Mounting Flush On a Surface (Of Panel or Wall)
  • 34

    Wiring Prerequisites
  • 34

    Figure 2-6 Mounting Flush On a Surface of Panel or Wall (Rear View)
  • 36

    Figure 2-7 Recommended Wiring Routing - Models Without CE Mark
  • 37

    Figure 2-8 Recommended Wiring Routing - Models with CE Mark
  • 38

    Table 2-6 Wiring Bundling Categories
  • 38

    Table 2-7 Wiring Illustrations
  • 39

    Input Wiring
    • 39

      Power Wiring
    • 40

      Table 2-8 Procedure for Power Wiring Models
    • 41

      Figure 2-9 Power Wiring - Models Without CE Mark
    • 42

      Figure 2-10 Power Wiring - Models with CE Mark
    • 43

      Analog Input Wiring
    • 43

      Table 2-9 Analog Input Wiring
    • 44

      Figure 2-11 Analog Input Wiring
    • 45

      Digital Inputs (Optional)
    • 45

      Table 2-10 Digital Input Wiring
    • 46

      Figure 2-12 Digital Input Wiring
    • 47

      Communication (Optional)
    • 47

      Table 2-11 Communication Wiring
    • 48

      Figure 2-13 Communication Wiring
  • 49

    Output Wiring
    • 49

      Discrete Outputs
    • 49

      Table 2-12 Output Terminal Use for Output Algorithm and Option Combinations
    • 50

      Table 2-13 Relay Output Wiring - 1 or 2 Pen Models
    • 51

      Figure 2-14 Relay Output Wiring
    • 52

      Figure 2-15 Open Collector Output Wiring
    • 53

      Current Output
    • 53

      Table 2-14 Current Output Wiring
    • 54

      Figure 2-16 Current Output Wiring
    • 55

      Transmitter Power Out
    • 55

      Table 2-15 Transmitter Power Out Wiring
    • 56

      Figure 2-17 Transmitter Power Out Wiring

• 57

  3 Configuration, Startup, and Operation of Basic Recorder Without Display

  • 57

    Overview
  • 58

    Configuration (Recording Set Up)
    • 58

      Setting Configuration and Input Switches
    • 58

      Table 3-1 Procedure for Configuring Model Without Display
    • 59

      Figure 3-1 Location of Configuration and Input Switches
    • 60

      Figure 3-2 Sample Chart for Single Pen Recorder
    • 61

      Table 3-2 Configuration and Input Switch Settings for Models Without Display
    • 76

      Setting SW6 Switch 2
  • 77

    Startup and Operation of Recorder Without Display
    • 77

      Overview
    • 78

      Preparing the Recorder for Operation
    • 78

      Table 3-3 Preparing the Recorder for Operation
    • 78

      Figure 3-3 Basic Chart Plate Components
    • 79

      Running the Optional Step Test
    • 79

      Table 3-4 Procedure for Running the Step Test
    • 80

      Figure 3-4 Typical Step Test Chart Patterns
    • 81

      Startup
    • 81

      Table 3-5 Startup Procedure
    • 81

      Figure 3-5 Setting Chart Time to Time Index

• 83

  4 Configuration, Startup and Operation of Recorder with Display

  • 83

    Overview
  • 84

    Operator Interface On Recorder with Display and Keypad
  • 84

    Figure 4-1 Operator Interface
  • 85

    Table 4-1 Key Functions
  • 86

    Configuration (Recording and Output Set Up)
    • 86

      Overview
    • 87

      Configuration Prompts
    • 87

      Figure 4-2 Prompt Hierarchy
    • 89

      How to Get Started
    • 90

      Configuration Tips
    • 90

      Table 4-2 Configuration Tips
    • 91

      Switch Settings
    • 92

      Table 4-3 SW6 Input Switch Settings for Models Having Display and Keypad
    • 94

      Figure 4-3 Location of Switches and Relays
    • 95

      Configuration Procedure
    • 95

      Table 4-4 Configuration Procedure
    • 97

      Input Parameters Set Up Group
    • 97

      Table 4-5 Input Parameter Definitions
    • 101

      Pen Parameters Set Up Group
    • 101

      Table 4-6 Pen Parameter Definitions
    • 102

      Chart Parameters Set Up Group
    • 102

      Table 4-7 Chart Parameter Definitions
    • 103

      Totalizer Parameters Set Up Group
    • 103

      Table 4-8 Totalizer Function Definitions
    • 106

      Control Parameters Set Up Group
    • 106

      Table 4-9 Control Parameter Definitions
    • 112

      Tuning Parameters Set Up Group
    • 113

      Table 4-10 Tuning Parameter Definitions
    • 116

      Setpoint Ramp/Program Set Up Group
    • 116

      Table 4-11 Setpoint Ramp Parameter Definitions
    • 117

      Timer Set Up Group
    • 117

      Table 4-12 Timer Parameter Definitions
    • 118

      Alarms Set Up Group
    • 118

      Table 4-13 Alarm Parameter Definitions
    • 121

      Auxiliary Output Set Up Group
    • 121

      Table 4-14 Auxiliary Output Parameter Definitions
    • 123

      Communication Set Up Group
    • 123

      Table 4-15 Communication Parameter Definitions
    • 124

      Remote Switch (Digital Inputs) Set Up Group
    • 125

      Table 4-16 Remote Switch Parameter Definitions
    • 126

      Display Parameter Set Up Group
    • 126

      Table 4-17 Display Parameter Definitions
    • 127

      Lock Out Parameter Set Up Group
    • 127

      Table 4-18 Lockout Parameter Definitions
    • 128

      Configuration Record Sheet
    • 130

      Limit Control Configuration
    • 130

      Table 4-19 Limit Control Parameter Definitions
  • 131

    Startup of Recorder with Display and Keypad
    • 131

      Overview
    • 132

      Preparing the Recorder for Startup
    • 132

      Table 4-20 Preparing the Recorder for Operation
    • 132

      Figure 4-4 Basic Chart Plate Components
    • 133

      Running the Optional Step Test
    • 133

      Table 4-21 Procedure for Running the Step Test
    • 134

      Figure 4-5 Typical Step Test Chart Patterns
    • 135

      Completing Preparation and Startup
    • 135

      Table 4-22 Procedure for Setting Chart Time and Applying Power
    • 135

      Figure 4-6 Setting Chart Time to Time Index
    • 136

      Table 4-23 Power-Up Diagnostic Tests
    • 137

      Table 4-24 Procedure for Testing the Displays and Keys
    • 138

      Table 4-25 Procedure for Starting the Recorder
  • 140

    Operation of Recorder with Display and Keypad
    • 140

      Monitoring Your Recorder
    • 140

      Figure 4-7 Operator Interface
    • 141

      Table 4-26 Meaning of Indicators
    • 142

      Table 4-27 Lower Display Operating Parameter Labels
    • 143

      Table 4-28 Error Messages
    • 144

      Operator Functions
    • 145

      Table 4-29 Procedure for Selecting Automatic or Manual Mode
    • 146

      Table 4-30 Procedure for Changing the Control Setpoints
    • 147

      Table 4-31 Procedure for Displaying or Changing the Alarm Setpoints
    • 148

      Table 4-32 Procedure for Selecting Factory or Field Calibration Values
    • 149

      Table 4-33 Procedure for Resetting Totalizer
    • 150

      Table 4-34 Procedure for Starting Timer
    • 151

      Table 4-35 Procedure for Resetting Limit Controller

• 153

  5 Input and Output Calibration for Recorder with Display

  • 153

    Overview
  • 154

    Input Calibration Minimum and Maximum Range Values
  • 155

    Table 5-1 Voltage and Resistance Equivalents for 0 % and 100 % Range Values
  • 156

    Input Calibration Preliminary Information
  • 156

    Table 5-2 Equipment Needed for Calibration
  • 157

    Table 5-3 Disconnect the Field Wiring
  • 157

    Figure 5-1 Location of the Input Connections On the Input Boards
  • 158

    Input Calibration Set Up and Wiring
    • 158

      General Calibration Set Up
    • 158

      Table 5-4 General Calibration Set Up Procedure
    • 158

      Figure 5-2 Calibration Set Up Diagram for Thermocouple Inputs Using a Compensated Calibrator
    • 158

      Figure 5-3 Calibration Set Up Diagram for Thermocouple Inputs Using an Ice Bath
    • 158

      Figure 5-4 Calibration Set Up Diagram for RTD Inputs
    • 159

      Thermocouple Inputs Using a Compensated Calibrator
    • 159

      Table 5-5 Set Up Wiring Procedure for Thermocouple Inputs Using a Compensated Calibrator
    • 160

      Thermocouple Inputs Using an Ice Bath or Ice Point Reference
    • 160

      Table 5-6 Set Up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
    • 161

      RTD (Resistance Temperature Detector) Inputs
    • 161

      Table 5-7 Set Up Wiring Procedure for Calibrating RTD Inputs
    • 162

      Table 5-8 Set Up Wiring Procedure for Calibrating Millivolts, Volts, and Milliamps Inputs
    • 162

      Figure 5-5 Calibration Set Up Diagram for Millivolts, Volts, and Milliamps Inputs
  • 163

    Input Calibration Procedure
  • 163

    Table 5-9 Input Calibration Procedure Sequence
  • 165

    Current Output Calibration
  • 165

    Table 5-10 Set Up Wiring Procedure for Current Proportional Output
  • 165

    Figure 5-6 Test Equipment Connections for Calibrating Current Output
  • 166

    Table 5-11 Procedure for Calibrating Current Output

• 169

  6 Routine Maintenance

  • 169

    Overview
  • 170

    Replacing the Chart
  • 170

    Table 6-1 Procedure for Replacing the Chart
  • 170

    Figure 6-1 Replacing the Chart and Ink Cartridge
  • 171

    Replacing the Ink Cartridge
  • 171

    Table 6-2 Procedure for Replacing the Ink Cartridge
  • 172

    Maximizing Pen Life
  • 172

    Table 6-3 Maximizing Pen Life

• 173

  7 Troubleshooting and Pen Alignment of Basic Recorder Without Display

  • 173

    Overview
  • 175

    Observable Symptoms of Failure
  • 175

    Table 7-1 Observable Symptoms of Failure
  • 176

    Troubleshooting Procedures
    • 176

      Overview
    • 177

      Recorder Failure Troubleshooting
    • 177

      Table 7-2 Troubleshooting Recorder Failure Symptoms
    • 178

      Pen Trace Troubleshooting
    • 178

      Table 7-3 Troubleshooting Pen Trace Failure Symptoms
    • 179

      Chart Rotation Troubleshooting
    • 179

      Table 7-4 Troubleshooting Chart Rotation Failure Symptoms
    • 180

      Troubleshooting Erratic Pen Movement
    • 180

      Table 7-5 Troubleshooting Erratic Pen Movement Symptoms
  • 181

    Alignment of Pen at Zero and 100
  • 181

    Table 7-6 Procedure for Pen Alignment

• 183

  8 Troubleshooting and Pen Alignment of Recorder with Display

  • 183

    Overview
  • 185

    Troubleshooting Aids
  • 185

    Table 8-1 Procedure for Identifying the Software Version
  • 186

    Self Diagnostics
    • 186

      Power Up Tests
    • 186

      Table 8-2 Power-Up Diagnostic Tests
    • 187

      View Status of Tests
    • 187

      Table 8-3 Procedure for Displaying the Results of Self-Diagnostics
    • 188

      Background Tests
    • 188

      Error Messages
    • 189

      Table 8-4 Error Messages
  • 191

    Observable Symptoms of Failure
  • 191

    Table 8-5 Observable Symptoms of Failure
  • 192

    Troubleshooting Procedures
    • 192

      Overview
    • 193

      Recorder Failure Troubleshooting
    • 193

      Table 8-6 Troubleshooting Recorder Failure Symptoms
    • 194

      Pen Trace Troubleshooting
    • 194

      Table 8-7 Troubleshooting Pen Trace Failure Symptoms
    • 195

      Chart Rotation Troubleshooting
    • 195

      Table 8-8 Troubleshooting Chart Rotation Failure Symptoms
    • 196

      Troubleshooting Erratic Pen Movement
    • 196

      Troubleshooting the Keypad and Display
    • 196

      Table 8-9 Troubleshooting Erratic Pen Movement Symptoms
    • 196

      Table 8-10 Troubleshooting Keypad And/Or Display Failure Symptoms
    • 197

      Troubleshooting Relay Output
    • 197

      Table 8-11 Troubleshooting Relay Output Failure Symptoms
    • 198

      Troubleshooting External Alarm Function
    • 198

      Troubleshooting Remote Switch (Digital Input) Function
    • 198

      Table 8-12 Troubleshooting External Alarm Function Failure Symptoms
    • 198

      Table 8-13 Troubleshooting Remote Switch (Digital Input) Function Failure Symptoms
    • 199

      Troubleshooting Modbus Communications
    • 199

      Table 8-14 Troubleshooting Modbus Communications
  • 200

    Alignment of Pen at Zero and Span
  • 200

    Table 8-15 Procedure for Aligning Pen at Zero and Span

• 203

  9 Parts List

  • 203

    Overview
  • 203

    Figure 9-1 Door Assembly
  • 203

    Figure 9-3 Recorder Components
  • 204

    Exploded Views
  • 204

    Table 9-1 Door Assembly Parts
  • 205

    Table 9-2 Chart Plate Assembly Parts
  • 205

    Figure 9-2 Chart Plate Assembly
  • 207

    Table 9-3 Basic Recorder Parts
  • 208

    Figure 9-4 DR4300 Recorder (CE Mark) - Internal Cabling Diagram
  • 209

    Figure 9-5 DR4300 Recorder (Non-Ce Mark) - Internal Cabling Diagram
  • 211

    Accuracy
    • 211

      Overview
    • 212

      Typical Reference Accuracy
  • 212

    Table A-1 Typical Reference Accuracy
  • 215

    Available 10-Inch Charts
    • 215

      Single Range Charts
  • 215

    Table B-1 10-Inch Single Range Chart Part Numbers
    • 221

      Dual Range Charts
  • 221

    Table B-2 10-Inch Dual Range Chart Part Numbers
  • 225

    Setpoint Ramp/Soak Programming and Operation
    • 225

      Overview
    • 226

      Program Contents
    • 228

      Drawing a Ramp/Soak Profile
    • 228

      Figure C-1 Ramp/Soak Profile Example
    • 232

      Setpoint Program Prompt Hierarchy
  • 232

    Table C-1 Prompt Hierarchy and Available Selections
    • 235

      Run/Monitor the Program
  • 235

    Table C-2 Run/Monitor Functions
  • 239

    Using Accutune II
    • 239

      Overview
    • 240

      Starting and Stopping Tuning with Accutune II
  • 240

    Table D-1 Procedure for Starting Accutune II
    • 241

      Using Accutune with Duplex (Heat/Cool) Control
  • 241

    Table D-2 Procedure for Using Accutune for Duplex Control
  • 243

    Foreign Language Safety Instructions
  • 245

    4/00 DR4300 Circular Chart Recorder Product Manual
  • 255

    Honeywell Service Centers