Honda GX630R Manuals

Manuals and User Guides for Honda GX630R. We have 3 Honda GX630R manuals available for free PDF download: Workshop Manual, Service Manual, Manual

Honda GX630R Workshop Manual

Honda GX630R Workshop Manual (149 pages)

Brand: Honda | Category: Engine | Size: 8.41 MB

Table of Contents

Table of Contents

3
- How to Use this Manual
  2
- For Your Safety
  2
- Specifications
  4
- Specifications
  7
  - Serial Number Location
    8
  - Dimensions and Weights
    8
  - Engine Specifications
    9
  - Performance Curves
    10
  - Dimensional Drawings
    13
  - Pto Dimensional Drawings
    15
  - Engine Mount Dimensional
    17
  - Engine Mount Dimensional Drawing
    17
  - Service Information
    19
  - Maintenance Standards
    20
  - Torque Values
    22
  - Standard Torque Values
    22
  - Lubrication & Seal Point
    23
  - Harness Routing
    26
  - Side View with Control Box Type
    30
  - Tube Routing
    31
3. Maintenance

33
- Maintenance
  33
  - Maintenance Schedule
    34
  - Engine Oil Level Check
    35
  - Engine Oil Change
    36
  - Oil Filter Replacement
    36
  - Air Cleaner Check/Cleaning
    37
  - Air Cleaner Replacement
    38
  - Spark Plug Check/Adjustment
    38
  - Spark Plug Replacement
    39
  - Spark Arrester Cleaning
    39
  - Idle Speed Check/Adjustment
    40
  - Valve Clearance Check
    40
  - Adjustment
    40
  - Combustion Chamber Cleaning
    42
  - Fuel Filter Replacement
    42
  - Fuel Tube Check
    43
- Troubleshooting
  45
  - Before Troubleshooting
    46
  - Hard Starting
    47
- Cover
  49
  - Fan Cover Removal/Installation
    50
- Fuel System
  55
  - Fuel System Troubleshooting
    56
  - Air Cleaner Removal
    57
  - Fuel Pump Removal/Installation
    58
  - Carburetor Removal
    59
  - Carburetor Disassembly
    60
  - Pilot Screw Removal
    61
  - Carburetor Body Cleaning
    61
  - Carburetor Inspection
    62
7. Governor System

63
- Governor System
  63
  - Governor Arm/Control Removal
    64
  - Maximum Speed Adjustment
    65
  - Governor Arm Installation
    65
  - (Without Auto Throttle Type)
    65
  - Governor Spring Installation
    66
  - Auto Throttle Solenoid Removal
    67
  - Auto Throttle Solenoid/Governor
    68
  - Arm Installation
    68
  - Control Box Removal
    70
  - Installation
    70
  - Throttle Cable Installation
    71
  - Choke Cable Installation
    71
  - Control Box Disassembly
    72
  - Assembly
    72
- Charging System
  73
- Ignition System
  81
  - Ignition System Diagram
    82
  - Ignition System Troubleshooting
    82
  - Spark Test
    85
- Starting System
  87
  - Starter Motor Disassembly
    90
  - Starter Motor Inspection
    91
  - Overrunning Clutch
    92
  - Brush Replacement
    94
11. Other Electrical

95
- Other Electrical
  95
  - Component Location
    96
  - Auto Throttle Solenoid
    97
  - Inspection
    97
  - Oil Level Switch Inspection
    97
  - Combination Switch Inspection
    98
  - Hour Meter Inspection
    99
- Muffler
  101
- Lubrication System
  107
  - Lubrication System Diagram
    108
  - Oil Pressure Test
    109
  - Oil Pump Inspection
    110
14. Cylinder

111
- Cylinder
  111
- Cylinder/Piston Removal
  112
- Cylinder Installation
  113
- Piston Installation
  113
- Cylinder Disassembly/Assembly
  115
- Cylinder/Piston Inspection
  116
  - Valve Seat Width
    117
  - Valve Spring Free Length
    118
  - Piston Ring End Gap
    122
- Piston Disassembly/Assembly
  116
- Valve Seat Reconditioning
  123
- Cylinder Stud Bolt
  124
- Replacement
  124
- Crankcase
  125
  - Crankcase Cover Removal
    125
  - Crankshaft Oil Seal Replacement
    125
  - Camshaft Installation
    129
  - Breather Cover Installation
    130
  - Crankshaft Oil Seal
    137
  - Crankcase Side
    138
- Technical Features
  141
  - High-Compression Engine
    142
- Wiring Diagrams
  145
- Index
  149
  - Wiring Diagram
    149

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Honda GX630R Service Manual

Honda GX630R Service Manual (43 pages)

Brand: Honda | Category: Engine | Size: 14.89 MB

Table of Contents

Honda GX630R Manual

Honda GX630R Manual (42 pages)

Brand: Honda | Category: Engine | Size: 3.84 MB

Table of Contents

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