Starter Motor Inspection - Honda GX690 Workshop Manual

ASSEMBLY
Attach the pinion drive lever (1) to the magnetic switch
(2). Set the pinion drive lever to the overrunning clutch
(3) of the armature.
Install the magnetic switch and armature to the drive
housing (4) and tighten the flange nuts to secure the
magnetic switch.
Install the yoke (5) to the drive housing.
Install the brush holder (6) to the yoke, and set the
brushes (7) and brush springs (8) to the brush holder.
Install the brush holder insulator (9).
Install the commutator end frame (10) by aligning the
brush terminal grommet (11) with the cutout of the
commutator end frame.
Tighten the through bolts to secure the drive housing
and commutator end frame.

STARTER MOTOR INSPECTION

PERFORMANCE TEST
Measure starter performance while cranking the engine.
STARTER MOTOR PERFORMANCE:
UNDER LOAD:
CRANKING VOLTAGE:
CRANKING CURRENT:
ENGINE CRANKING SPEED: 1,950 min
NO LOAD:
CRANKING VOLTAGE:
CRANKING CURRENT:
• To get accurate results, the test must be operated in
the normal ambient temperature.
• Battery: 55B24 (12 V 36 AH/5 HR)
• Battery cable: 15 sq x 1.5 m (4.9 ft) each for battery
positive cable and battery negative cable.
If the measurement is out of specification, disassemble
and inspect the starter motor.
9 V
150 A
-1 (rpm) min.
11.5 V
50 A max.
STARTING SYSTEM
(4)
(3)
(1)
(11)
(2)
(8)
(6)
(5)
(10)
(9)
(7)
10-5