SERVICE INFORMATION
MAINTENANCE STANDARDS
SERVICE INFORMATION
Part
Engine
Maximum speed (at no load)
Idle speed
Cylinder compression
Cylinder
Sleeve I.D.
Piston
Skirt O.D.
Piston-to-cylinder clearance
Piston pin bore I.D.
Piston pin
Pin O.D.
Piston pin-to-piston pin bore clearance
Piston rings
Ring side clearance
Ring end gap
Ring width
Connecting rod
Small end I.D.
Big end I.D.
Big end oil clearance
Big end side clearance
Crankshaft
Crank pin O.D.
Main journal O.D.
Thrust washer thickness
Crankcase
Camshaft bearing I.D.
Main journal I.D.
Crankshaft axial clearance
Crankcase cover
Camshaft bearing I.D.
Main journal I.D.
2-2
Item
GX630: 3,850 ± 150 min
GX630R: 3,850 ± 150 min
GX660: 3,850 ± 150 min
GX660R: 3,850 ± 150 min
GX690: 3,850 ± 150 min
GX690R: 3,850 ± 150 min
1,400 ± 150 min
0.5 – 0.7 MPa
(5.09 – 7.14 kgf/cm
/ 500 min
78.000 – 78.015 (3.0709 – 3.0715)
77.985 – 77.995 (3.0703 – 3.0707)
0.005 – 0.030 (0.0002 – 0.0012)
18.002 – 18.008 (0.7087 – 0.7090)
17.994 – 18.000 (0.7084 – 0.7087)
0.002 – 0.014 (0.0001 – 0.0006)
Top
0.050 – 0.080 (0.0020 – 0.0031)
Second
0.050 – 0.080 (0.0020 – 0.0031)
Top
0.200 – 0.350 (0.0079 – 0.0138)
Second
0.200 – 0.350 (0.0079 – 0.0138)
Oil (side rail)
0.20 – 0.70 (0.008 – 0.028)
Top
1.140 – 1.155 (0.0449 – 0.0455)
Second
1.140 – 1.155 (0.0449 – 0.0455)
18.006 – 18.018 (0.7089 – 0.7094)
44.988 – 45.012 (1.7712 – 1.7721)
0.005 – 0.039 (0.0002 – 0.0015)
0.2 – 0.4 (0.008 – 0.016)
44.973 – 44.983 (1.7706 – 1.7710)
39.984 – 40.000 (1.5742 – 1.5748)
0.95 – 1.05 (0.037 – 0.041)
17.016 – 17.027 (0.6699 – 0.6704)
40.025 – 40.041 (1.5758 – 1.5764)
0.05 – 0.45 (0.002 – 0.018)
17.016 – 17.027 (0.6699 – 0.6704)
40.025 – 40.041 (1.5758 – 1.5764)
Standard
-1
(rpm)
-1
(rpm)
3,150 ± 150 min
-1
(rpm)
(QYD, VEP4, VXF types only)
3,200 ± 150 min
-1
(rpm)
(VXD8, VXE1 types only)
-1
(rpm)
-1
(rpm)
3,200 ± 150 min
-1
(rpm)
(VXE1 type only)
-1
(rpm)
-1
(rpm)
3,200 ± 150 min
-1
(rpm)
(VXE type only)
-1
(rpm)
2
, 73 – 102 psi)
-1
(rpm)
Unit: mm (in)
Service limit
–
–
–
78.150
(3.0768)
77.850
(3.0650)
0.10 (0.004)
18.042
(0.7103)
17.95
(0.707)
0.08 (0.003)
0.15 (0.006)
0.15 (0.006)
1.0 (0.04)
1.0 (0.04)
1.0 (0.04)
1.120
(0.0441)
1.120
(0.0441)
18.07
(0.711)
45.050
(1.7736)
0.070
(0.0028)
1.000
(0.0394)
44.920
(1.7685)
39.930
(1.5720)
0.8 (0.03)
17.06
(0.672)
40.06
(1.577)
1.0 (0.04)
17.06
(0.672)
40.06
(1.577)