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CMMS-ST-C8-7-G2
FESTO CMMS-ST-C8-7-G2 Manuals
Manuals and User Guides for FESTO CMMS-ST-C8-7-G2. We have
6
FESTO CMMS-ST-C8-7-G2 manuals available for free PDF download: Description, Assembly And Installation Manual, Manual, Mounting And Installation, Original Instructions
Festo CMMS-ST-C8-7-G2 Description (246 pages)
Motor controller
Brand:
Festo
| Category:
Controller
| Size: 2.9 MB
Table of Contents
Table of Contents
3
1 Safety and Requirements for Product Use
13
Safety
13
Safety Instructions
13
Intended Use
14
Requirements for Product Use
14
Gdcp-Cmms-As-G2-Hw
14
Gdcp-Cmms-As-G2-S1
14
Transport and Storage Conditions
15
Technical Requirements
15
Qualification of Trained Personnel
15
Range of Application and Certifications
15
2 Product Overview
16
Motor Controller CMMS-AS-C4-3A-G2
16
Control, Sensor and Safety Function Interfaces
16
Power Supply, Motor and Motor Encoder Interfaces
18
Parameter/Firmware Interfaces
20
LED Indicators, Seven-Segment Displays and DIL Switches
22
Motor Controller CMMS-ST-C8-7-G2
24
Control, Sensor and Safety Function Interfaces
24
Power Supply, Motor and Motor Encoder Interfaces
26
Parameter/Firmware Interfaces
28
LED Indicators, Seven-Segment Displays and DIL Switches
30
Motor Controller CMMD-AS-C8-3A
32
Control, Sensor and Safety Function Interfaces
32
Power Supply, Motor and Motor Encoder Interfaces
34
Parameter/Firmware Interfaces
36
LED Indicators, Seven-Segment Displays and DIL Switches
38
Control Interfaces - Operating Modes - Operational Functions
40
Overview: Control Interfaces/Connections/Device Profiles/ Operating Modes/Operational Functions
40
Positioning Mode: Direct Mode, Individual Record Mode, Record Linking Mode and Interpolated Positioning Mode
41
Positioning Mode: Homing Mode/Jog Mode/Teach Mode
42
Speed Mode, Force Mode and Torque Mode
43
Synchronisation
44
Operational Functions: Encoder Emulation, Flying Measurement, Analogue Monitor and Endless Positioning
45
3 Control Interfaces
46
Digital, Analogue, Synchronisation and Fieldbus Interfaces
46
Motor Controller CMMS-AS-C4-3A-G2
46
Motor Controller CMMS-ST-C8-7-G2
47
Motor Controller CMMD-AS-C8-3A
48
Digital Interfaces [X1] [X1.1/X1.2/EXT1/EXT2]
49
Digital I/O Modules (DIN
49
Selecting the Operating Mode/Mode Via Digital Input Signals
49
Digital Input/Output Signals as a Function of the Operating Mode/Mode
50
Digital Input Signals
52
Gdcp-CMMD-As-S1
52
Gdcp-Cmms-St-G2-S1
52
Gdcp-Cmms/D-C-Hp
52
Digital Output Signals
56
Cmms-St
57
Message "Target Reached
59
Message "Following Error
60
Message "Speed Reached
61
Message "Remaining Distance
64
Analogue Interface [X1] [X1.1/X1.2]
65
Analogue Input/Output (AIN0/AMON0)
65
Analogue Input Signal (Analogue Setpoint Value Specification)
65
Analogue Output Signal (Analogue Monitor)
66
Synchronisation Interfaces [X1/X10] [X1.1/X1.2/X10.1/X10.2]
67
Encoder Input for Synchronisation (Slave Interface)
67
Encoder Output for Encoder Emulation (Master Interface)
68
Incremental Signals (A/#A/B/#B/N/#N)
69
Pulse/Direction Signals (CLK/#CLK/DIR/#DIR)
70
Forward/Reverse Signals (CW/#CW/CCW/#CCW)
71
Fieldbus Interfaces [X4] [X5] [EXT/EXT1]
72
Supported Fieldbuses
72
Gdcp-Cmms/D-C-Co
72
Required Digital Inputs/Outputs with a Fieldbus Activation
73
Device Profiles for Fieldbuses
74
Device Profile: Festo Handling and Positioning Profile (FHPP)
74
Device Profile: Canopen, Cia 402 (for Electric Drives)
74
4 Measuring System
75
Measuring System for Electrical Drives
75
Measuring System for Linear Drives
75
Measuring System for Rotative Drives
76
Calculation Rules for the Measuring System
77
Limit Switch (Hardware) and Software End Position
77
Limit Switch LSN/LSP (Hardware)
77
Software End Position SLN/SLP
77
5 Commissioning
78
Configuration/Parameterisation of the Drive System and Motor Controller
78
Festo Configuration Tool (FCT)
78
Installing the FCT Framework/Plug-In
79
Configuring/Parameterising the Festo Configuration Tool (FCT)
79
FCT Help
80
CMMD-As
80
Configuring Fieldbus/Firmware Functions Via DIL Switch
81
Fieldbus Address/Mac-ID Configuration
82
Firmware Download Activation from the Memory Card
83
Data Rate Configuration (CAN Bus/Devicenet)
83
CAN Bus Activation
83
Terminating Resistor Activation (CAN Bus)
84
Data Interfaces (Parameter/Firmware)
85
Firmware File
86
Downloading the Firmware File (FCT >> Motor Controller)
86
Downloading the Firmware File (.S) (Memory Card >> Motor Controller)
87
Device Data (FCT)
89
Downloading/Synchronising/Uploading/Saving Device Data
89
(FCT <</<=>/>> Motor Controller)
89
Archiving/Extracting Device Data (FCT >>/<< PC)
91
Parameter File (.DCO)
92
Reading/Writing/Saving the Parameter File (.DCO)
93
(Memory Card >>/<< Motor Controller)
93
Commissioning the Motor Controller
94
Preparing for Initial Start-Up
94
Required Digital Inputs/Outputs for Operation
95
Status Diagram of the Motor Controller
96
Switching on the Power Supply (Power ON)
97
Downloading Device Data (FCT) to the Motor Controller
99
Enabling the Motor Controller Via Digital Inputs
100
Commutation Finding by Motor Controller CMMS-ST-C8-7-G2
102
Checking Motor and Limit Switch Functionality
103
Carrying out Homing
104
Behaviour of the Motor Controller in the Event of an Interruption or Disconnection
105
Holding Brake
105
Interruption of the Mains Supply
106
Switching off the Motor Controller Via Output Stage Enable (DIN4)
107
Switching off the Motor Controller Via Controller Enable (DIN5)
108
Master Control
109
Master Control over the Motor Controller
109
FCT Master Control over the Motor Controller
111
6 Positioning Mode
112
Function: Position Control
112
Record Selection and Positioning Records
113
Function: Record Selection and Positioning Records
113
Record Selection (Positioning Record) - Control Interface - Operating Mode
114
Relative Positioning
114
Direct Mode
115
Function: Direct Mode
115
Connection: Digital Inputs/Outputs
116
Parameterising the Direct Mode
117
Individual Record Mode
119
Function: Individual Record Mode
119
Connection: Digital Inputs/Outputs
120
Timing Diagram: Start/Cancel Individual Record
122
Parameterising the Individual Record Mode
124
Record Linking Mode
136
Function: Record Linking Mode
136
Connection: Digital Inputs/Outputs
137
Timing Diagram: Start/Interrupt/Cancel Record Sequence
139
Parameterising the Record Linking Mode
143
Interpolated Positioning Mode
152
Function: Interpolated Positioning Mode
152
Connection: Digital Inputs/Outputs
153
Homing Mode/Homing
154
Function: Homing Mode
154
Connection: Digital Inputs/Outputs
155
Timing Diagram: Cancelling Homing to Limit Switch/Stop
157
Configuring and Parameterising the Homing Mode/Homing
161
Jog Mode
171
Function: Jog Mode
171
Jog Mode Via Festo Configuration Tool (FCT)
172
Connection: Digital Inputs/Outputs
173
Timing Diagram: Jog Travel Via Jog+/Jog
174
Parameterise Jog Mode
176
Teach Mode
177
Function: Teach Mode
177
Connection: Digital Inputs/Outputs
178
Timing Diagram: Teaching the Current Actual Position of the Drive
180
Parameterising the Teach Mode
181
7 Speed Mode and Force/Torque Mode
182
Speed Mode
182
Function: Speed Adjustment
182
Function: Speed Mode
183
Connection: Analogue and Digital Inputs/Outputs
184
Parameterise Speed Mode
185
Force/Torque Mode
187
Function: Current Regulation
187
Function: Force/Torque Mode
188
Connection: Analogue and Digital I/O Modules
189
Parameterise Force/Torque Mode
190
8 Synchronisation
192
Synchronisation (Slave Mode)
192
Function: Synchronisation
192
Connection: Digital Inputs/Outputs (24 V) and Encoder Input (5 V)
194
Connection: Digital Inputs/Outputs (24 V)
195
Timing Diagram: Starting Synchronisation Via Start Sync Signal
196
Configure/Parameterise Synchronisation
197
9 Operational Functions
198
Encoder Emulation (Master Operation)
198
Function: Encoder Emulation
198
Connection: Encoder Output (5 V)
199
Configure/Parameterise Encoder Emulation
199
Flying Measurement (Sampling)
200
Function: Flying Measurement
200
Connection: Digital Input
201
Analogue Monitor
202
Function: Analogue Monitor
202
Connection: Analogue Output
202
Configure/Parameterise Analogue Monitor
203
Endless Positioning
205
Function: Endless Positioning
205
Resonance Filter (Motor Controller CMMS-ST-C8-7-G2)
207
Function: Resonance Filter
207
10 Service
208
Protective and Service Functions
208
Overload Current and Short-Circuit Monitoring of the Motor Output
209
Monitoring of Interruption and Failure of the Mains Supply
209
Overvoltage and Undervoltage Monitoring for the Intermediate Circuit
209
Output Stage Temperature Monitoring
209
Monitoring the Motor and Motor Encoder
209
I2T Monitoring
210
Operating Mode and Error Messages
212
LED Indicators (Ready/Can/Bus)
212
Seven-Segments Display
212
Acknowledgement of Error Messages
214
Diagnostic Messages
214
Dismantling and Repairs
215
Saving the Parameter Set for the Motor Controller
215
A Diagnostic Messages
216
Explanations on the Diagnostic Messages
216
Diagnostic Messages with Instructions for Fault Clearance
217
Error Codes Via Cia 301/402
230
A.3 Error Codes Via Cia 301/402
230
Profibus Diagnostics
232
A.4 Profibus Diagnostics
232
Serial Interface RS232 (Diagnostics/Parameterisation Interface)
235
Activating the Motor Controller Via the Interface RS232
235
Master Data of the Interface RS232
235
Connect RS232 Interface with a Program
235
Connection [X5]: Pin Allocation of the RS232 Interface
236
Commands/Syntax of the RS232 Interface
237
General Commands
237
Control Motor Controller Via CAN-Interpreter (CI)
237
C Serial Interface RS485 (Control Interface)
240
Activating the Motor Controller Via the Interface RS485
240
Master Data of the Interface RS485
240
Connection [X5]: Pin Allocation of the RS485 Interface
240
Configure RS485 Interface in the Festo Configuration Tool (FCT)
241
Commands/Syntax of the RS485 Interface
242
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Festo CMMS-ST-C8-7-G2 Assembly And Installation Manual (136 pages)
Motor controllers
Brand:
Festo
| Category:
Controller
| Size: 2.59 MB
Table of Contents
Table of Contents
5
1 General Data
10
Documentation
10
Type Key CMMS-ST-C8-7-G2
11
Scope of Delivery
11
2 Safety Instructions for Electric Drives and Controllers
12
Icons Used
12
General Information
13
Hazards Due to Improper Use
14
Safety Instructions
15
General Safety Instructions
15
Safety Instructions for Assembly and Maintenance
17
Protection against Touching Electric Components
19
Protection by Low Voltage (PELV) against Electric Shock
20
Protection against Dangerous Movements
21
Protection against Touching Hot Components
22
Protection When Handling and Assembling
22
3 Product Description
23
General Data
23
Performance Characteristics
23
Interfaces
25
Control Interfaces
25
Overview of Interfaces
25
Analogue Setpoint Specification
26
Interfaces for Direct Synchronous Operation
27
I/O Functions and Device Control
32
RS232 Interface (Diagnosis/Parameterisation Interface)
33
Multi-Firmware Strategy
40
Increment Generator Input
40
Brake Chopper
41
Control Interface [X1]
41
Serial Parameterisation Interface RS232 and RS-485- [X5]
44
SD Cardholder - [X12]
44
3.3.13 SD Memory Card
44
Fieldbus Interface
45
Fhpp
45
CAN Bus
46
Profibus
47
Devicenet
47
MTR-ST Series Stepper Motors
48
EMMS-ST Series Stepper Motors
48
Function Overview
48
Operating Modes
48
Timing Diagram Operation Mode Switchover
50
Setpoint Processing
51
Suppression of Ranges
51
I²T Function
52
Positioning Controller
52
Homing
54
Timing Diagrams for Homing Run
57
Trajectory Generator
59
3.5.10 I/O Sequence Control
60
3.5.11 Error Messages
62
3.5.12 Behaviour When Switching off Enable
62
3.5.13 Oscilloscope Function
64
3.5.14 Jog and Teach Function I/O
65
Position Record Linking with Positioning/Torque Control Switching
71
3.5.16 On-The-Fly Measurement
77
3.5.17 Endless Positioning
77
3.5.18 Relative Positioning Records
78
4 Functional Safety Engineering
79
General Remarks and Intended Use
79
Integrated Function "STO
82
General Remarks / Description of "STO Safe Torque off
82
STO Timing Diagram
83
CMMS-ST STO Sample Circuit
85
Explanations of the Sample Circuit
86
EMERGENCY STOP Request, Monitoring of Protective Doors
86
Testing the Safety Function
86
SS1, Safe Stop 1
88
Explanation
88
SS1 Timing Diagram
89
Description of the Timing Diagram
90
Activation of "Safe Stop 1
91
Setting the Switch-Off Delay
91
Parameterisation Example FCT
92
CMMS-ST-G2 SS1 Sample Circuit
93
Explanations of the Sample Circuit
94
EMERGENCY STOP Request, Monitoring of Protective Doors
94
4.3.10 Restoration of Normal Operation
95
4.3.11 Testing the Safety Function
95
4.3.12 Determination of the Brake Time
95
4.3.13 Setting the Delay Time
97
5 Mechanical Installation
98
Important Information
98
Assembly
100
6 Electrical Installation
101
Device View
101
Interfaces
103
CMMS-ST Complete System
104
Interfaces
106
I/O Interface [X1]
106
Increment Generator Input [X2]
109
Plug Allocation for Safe Standstill [X3]
110
Field Bus CAN [X4]
110
Rs232/Rs-485 [X5]
110
Motor Connection [X6]
111
Power Supply [X9]
111
Increment Generator Interface / Control Signals [X10]
112
SD Card
112
6.4.10 Field Bus Settings and Boot Loader
113
Instructions on Safe and EMC-Compliant Installation
114
Explanations and Terms
114
General Information on EMC
114
EMC Areas: Second Environment
114
EMC-Compliant Wiring
115
Operation with Long Motor Cables
115
ESD Protection
116
7 Preparations for Commissioning
117
General Connection Instructions
117
Tools / Material
117
Connecting the Motor
117
Connecting the CMMS-ST Stepping Motor Controller to the Power Supply
118
Connecting a PC
118
Checking Readiness for Operation
118
Timing Diagram Switch-On Sequence
119
8 Service Functions and Error Messages
120
Protective and Service Functions
120
Overview
120
Overload Current and Short-Circuit Monitoring
120
Voltage Monitoring for the Intermediate Circuit
120
Temperature Monitoring for the Heat Sink
120
I²T Monitoring
121
Power Monitoring for the Brake Chopper
121
Commissioning Status
121
Operating Mode and Error Messages
121
Operating Mode and Error Display
121
Error Messages
122
Technical Data
128
General Information
128
Operation and Display Components
129
Interfaces
130
I/O Interface [X1]
130
A.3 Interfaces
130
Increment Generator Input [X2]
131
CAN Bus [X4]
131
Rs232/Rs-485 [X5]
131
Motor Connection [X6]
132
Power Supply [X9]
132
Increment Generator Interface [X10]
133
Festo CMMS-ST-C8-7-G2 Mounting And Installation (70 pages)
Motor controller
Brand:
Festo
| Category:
Controller
| Size: 0.53 MB
Table of Contents
Table of Contents
3
1 Safety and Requirements for Product Use
8
Security
8
Safety Instructions
8
Intended Use
9
Requirements for Product Use
10
Transport and Storage Conditions
10
Technical Prerequisites
10
Qualification of Trained Personnel
10
Range of Application and Certifications
10
2 Product Overview
11
The Entire System for the CMMS-ST-C8-7-G2
11
Scope of Delivery
12
Device View
13
Display and Control Elements
15
Seven-Segment Display
15
LED Displays
16
DIL Switch
16
Slot [EXT]
17
Card Slot [M1] for SD Memory Card
17
3 Mechanical Installation
18
Installation Dimensions
18
Mounting
19
Disassembly
20
4 Electrical Installation
21
Safety Instructions
21
Instructions for Safe and EMC-Compliant Installation
22
Interference Emission and Interference Immunity
22
EMC-Compliant Wiring
23
Protective Earthing of the Motor Controller
24
Protective Earthing of the Motor
24
I/O Interface [X1]
25
Encoder [X2]
30
STO Interface [X3]
32
Pin Allocation
32
Circuitry Without Use of the STO Safety Function [X3]
32
Circuitry with Use of the STO Safety Function [X3]
33
Can [X4]
34
Serial Interface RS232/RS485 [X5]
34
Motor [X6]
36
Pin Allocation
36
Connecting the Screening of the Motor Cable
37
Connection of a Holding Brake
37
Power Supply [X9]
38
Protective Extra-Low Voltage (PELV) to Protect against Electric Shock
38
Pin Allocation
38
Connection to the Supply Voltage
39
Master/Slave Interface [X10]
40
5 Commissioning
41
6 Maintenance, Updating, Repair and Replacement
42
Maintenance and Care
42
Repair
42
Replacement and Disposal
42
Disassembly and Installation
42
Disposal
43
A Technical Appendix
44
Technical Data
44
Connection Data
46
I/O Interface [X1]
46
A.2 Connection Data
46
Encoder [X2]
47
A.2.2 Encoder [X2]
47
STO Interface [X3]
48
Can [X4]
48
Rs232/Rs485 [X5]
48
Motor [X6]
49
A.2.6 Motor [X6]
49
Power Supply [X9]
50
Master/Slave Interface [X10]
51
B Diagnostic Messages
52
Explanations of the Diagnostic Messages
52
Diagnostic Messages with Instructions for Fault Clearance
53
Error Codes Via Cia 301/402
65
B.4 Profibus Diagnostics
67
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Festo CMMS-ST-C8-7-G2 Manual (42 pages)
Motor controller
Brand:
Festo
| Category:
Controller
| Size: 0.34 MB
Table of Contents
Table of Contents
3
1 Safety and Requirements for Product Use
7
Safety
7
General Safety Instructions
7
Intended Use
7
Foreseeable Misuse
8
Achievable Safety Level, Safety Function in Accordance with en ISO 13849-1
8
Requirements for Product Use
9
Technical Prerequisites
9
Qualification of the Specialized Personnel (Requirements for the Personnel)
9
Diagnostic Coverage (DC)
9
Range of Application and Certifications
10
2 Description of the Safety Function STO
11
Product Overview
11
Purpose
11
Interfaces
11
Function and Application
12
Description of the Safety Function STO
13
Overview of Interfaces [X1] and [X3]
15
Runtime Performance
16
Switching Example STO - "Safe Torque off
17
Explanations of the Switching Example
17
STO Request
18
Restart after Termination of the STO Status
19
STO Timing Diagram
20
Switching Example SS1 - "Safe Stop 1
21
Explanations of the Switching Example
21
Request SS1
23
Restart after Termination of the SS1 Function and STO Status
24
Timing Diagram SS1
25
Parameterisation Example
26
Testing the Safety Function
27
3 Mounting and Installation
28
Mounting / Dismantling
28
Electrical Installation
28
Safety Instructions
28
Ports [X1] and [X3]
29
4 Commissioning
30
Prior to Commissioning
30
Performance Test, Validation
31
5 Operation
33
Obligations of the Operator
33
Maintenance and Care
33
Diagnostics and Fault Clearance
33
Status Indicators
33
Error Messages
33
6 Modification and Replacement of the Motor Controller
35
Repair or Replacement of the Integrated Protection Circuit
35
De-Commissioning and Waste Management
35
A Technical Appendix
36
Technical Data
36
Safety Engineering
36
General, Operating and Environmental Conditions CMMS-ST
37
A.1.2 General, Operating and Environmental Conditions CMMS-ST-...-G2
37
Electrical Data [X1], [X3]
38
B Glossary
40
Festo CMMS-ST-C8-7-G2 Manual (86 pages)
Motor controller
Brand:
Festo
| Category:
Controller
| Size: 1.62 MB
Table of Contents
Table of Contents
2
Deutsch
3
English
17
Español
31
Français
45
Italiano
59
Svenska
73
FESTO CMMS-ST-C8-7-G2 Original Instructions (4 pages)
Motor controller
Brand:
FESTO
| Category:
Controller
| Size: 0.17 MB
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