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Temescal CV-6SLX
ferrotec Temescal CV-6SLX Manuals
Manuals and User Guides for ferrotec Temescal CV-6SLX. We have
1
ferrotec Temescal CV-6SLX manual available for free PDF download: User Manual
ferrotec Temescal CV-6SLX User Manual (92 pages)
Brand:
ferrotec
| Category:
Power Supply
| Size: 8.53 MB
Table of Contents
Table of Contents
3
1 Introduction to the CV-6SLX
13
Product Description
13
CV-6SLX HVPS Description and Specifications
13
Figure 1-1 CV-6SLX HVPS Front Panel
13
Filament Power Supply Description and Specifications
14
Figure 1-2 Filament Power Supply Front Panel
14
Miscellaneous Hardware and Interconnection Cables
15
Figure 1-3 EBC Main Control Unit and Hand-Held Controller
15
2 Installation
17
Section Overview
17
List of Components and Cables Supplied with the Unit
18
Rack Mounting the Power Module (HVPS)
18
Mounting the Filament Power Supply Module(S)
19
Grounding Requirements
19
Figure 2-1 Mounting Hole Pattern for FPS Module(S)
19
Figure 2-2 Facility Low Impedance Grounding Requirements
20
Figure 2-3 System Low Impedance Grounding Requirements
21
Figure 2-4 Rear Panel of CV-6SLX HVPS
22
Cable Installation
23
Figure 2-5 Grounding Studs on FPS Front Panel
23
Figure 2-6 Input Power Connections to 208-Volt HVPS Units
24
Figure 2-7 Input Power Connections to 400-Volt HVPS Units
24
Figure 2-8 Input Power and HV Connections on FPS Front Panel
25
Figure 2-9 Removing the FPS Conduit Panel
26
Figure 2-10 Conduit Properly Secured to FPS Conduit Panel
26
Figure 2-11 HV Output Cables Secured to Studs Inside FPS
26
Figure 2-12 HV Conduit Bracket Properly Installed on HV Feedthrough
27
Figure 2-13 HV Conduit Properly Secured to Bracket
27
Figure 2-14 Control/Data Cable Connections on FPS Front Panel
28
Figure 2-15 System I/Os Exchanged Via HVPS Rear Panel Connector J4 and the HVPS I/O Cable (PN 0620-6682-0)
30
Figure 2-16 System I/Os Exchanged Via FPS Front Panel Connector J101 and the FPS I/O Cable (PN 0620-6672-2)
32
3 Power Supply Operation
35
Section Overview
35
HVPS Front Panel Controls and Indicators
35
Figure 3-1 CV-6SLX HVPS Front Panel
35
Switches and Leds on the FPS Front Panel
36
Figure 3-2 Filament Power Supply Front Panel
36
Power-Up Procedure
37
Control of Power Supply from Temebeam EBC Integrated Controller
37
Figure 3-3 Ebc's Operations>E-Beam Screen When Beam Is off
38
Figure 3-4 Operations>E-Beam Screen, Beam on at 0.0 Ma
38
Figure 3-5 Operations>E-Beam Screen When Gun Is on and HV Is off
39
Figure 3-6 Operations E-Beam Screen with Numeric Keypad Displayed
39
Figure 3-7 Operations>E-Beam Screen, Beam on at 5% Power
40
Figure 3-8 the Ebc's Diagnostics Screen
40
Control of Power Supply by a PLC-Based System Controller
42
Figure 3-9 Remote Controller's LOCAL Screen, Menu 1 Selected, Beam and Sweep off
42
Figure 3-10 HVPS Front Panel Leds: HVPS Powered up in Nominal State, with HV and FPS off
43
Responding to Fault Conditions
45
Figure 3-11 HVPS Front Panel Leds When Subthreshold Arcing Is Occurring
46
Figure 3-12 HVPS Front Panel Leds When a Latched OUTPUT ARCING Fault Has Occurred
46
4 Theory of Operation
47
Section Overview
47
Power Module Theory of Operation
47
Figure 4-1 CV-6SLX HVPS Rear Panel
47
FPS Theory of Operation
50
Figure 4-3 Filament Power Supply (FPS) Module
51
Figure 4-4 Component Location in Standard FPS Units (PN 0620-6604-0)
52
Figure 4-5 Top Level Block Diagram for Standard FPS Units (PN 0620-6604-0)
52
Figure 4-6 Component Location in FPS Units with PN 0620-6604-2
53
Figure 4-7 Top Level Block Diagram for FPS Units with PN 0620-6604-2
53
Figure 4-8 Filament Supply PCB Overview Block Diagram
54
Figure 4-9 Block Diagram of Filament Supply PCB Control and Power Circuits
56
Figure 4-10 Emission Current Ramp Circuit
57
Figure 4-11 Autobias Circuit Block Diagram
57
5 Troubleshooting
59
Section Overview
59
HVPS Front Panel Leds
59
Figure 5-1 HVPS Front Panel Leds
60
Figure 5-2 Status Indicator Leds
60
Figure 5-3 Sub-Threshold Arcing: Arc/Out of Regulation and Output Arcing Leds
61
Figure 5-4 Filament Load Fault and Filament Power Leds
61
Figure 5-5 HVPS Front Panel Leds with Latching Fault Leds Outlined
62
Figure 5-6 Interlocks OK and Rail Undervoltage Leds
62
Figure 5-7 HV Overcurrent and HV Overvoltage Leds
63
Figure 5-8 Setpoint Overvoltage and Output Arcing Leds
63
Figure 5-9 Inverter Overload and Overtemperature Leds
63
Figure 5-10 Aux Supply Low and External Control Fault Leds
64
Ishikawa Diagrams
65
Ishikawa Diagram #1: no Input Power
65
Ishikawa Diagram #2: Interlock Fault
65
Ishikawa Diagram #3: no Beam after HV and Gun Are Switched on
66
Ishikawa Diagram #4: HV Output Unstable
66
Ishikawa Diagram #5: HV out of Regulation LED Lights Frequently
67
Ishikawa Diagram #6: Arc/Out of Regulation LED Lights Excessively for the Material/Application
67
Ishikawa Diagram #7: Rail Undervoltage Fault
68
Ishikawa Diagram #8: HV Overcurrent Fault
68
Ishikawa Diagram #9: HV Overvoltage Fault
69
Ishikawa Diagram #10: Setpoint Overvoltage Fault
69
Ishikawa Diagram #11: Output Arcing Fault
70
Ishikawa Diagram #12: Overtemperature Fault
70
Ishikawa Diagram #13: Aux Power Supply Low Fault
71
Ishikawa Diagram #14: External Control Fault
71
Ishikawa Diagram #15: Filament Load Fault
72
Ishikawa Diagram #16: Simultaneous Filament Load Fault + Filament Power Fault
72
Troubleshooting Procedures
73
Ishikawa Diagram #17: Emission Current Unstable
73
Table Number and Title
74
Table 5-1 no Input Power Indicated
74
Table 5-2 One or more Interlocks Not Made
75
Table 5-3 General Condition: HVPS Powered up but Fails to Achieve HV Ready State
75
Table 5-4 HVPS and FPS Are Powered up but GUN READY State Not Achieved/Confirmed
76
Table 5-5 HVPS Powered up but HV Does Not Switch on When Commanded to Do so
76
Table 5-6 FPS Powered up but Gun Does Not Switch on When Commanded to Do so
77
Table 5-7 no Filament Current after GUN on State Is Achieved
77
Table 5-8 no Beam Emitted after HV and Gun Are Switched on
78
Table 5-9 HV Output Unstable
78
Table 5-10 Filament Current out of Regulation
79
Table 5-11 HVPS ARC/OUT of REGULATION LED Flashes Excessively
79
Table 5-12 HVPS RAIL UNDERVOLTAGE LED Lights Red
80
Table 5-13 HVPS HV OVERCURRENT LED Lights Red
81
Table 5-14 HVPS HV OVERVOLTAGE LED Lights Red
82
Table 5-15 HVPS SETPOINT OVERVOLTAGE LED Lights Red
83
Table 5-16 HVPS OUTPUT ARCING LED Lights Red
83
Table 5-17 HVPS INVERTER OVERLOAD LED Lights Red
84
Table 5-18 HVPS OVERTEMPERATURE LED Lights Red
85
Table 5-19 Fan Fails to Rotate When HVPS Is Powered up
85
Table 5-20 HVPS AUXILIARY SUPPLY LOW LED Lights Red
86
Table 5-21 HVPS EXTERNAL CONTROL FAULT LED Lights Red
86
Table 5-22 HVPS FILAMENT LOAD FAULT LED Lights Red
86
FPS Fuse Replacement Procedure
87
Table 5-23 HV Is Switched on but FPS Front Panel HIGH VOLTAGE on LED Fails to Light
87
Table 5-24 FPS Is Switched on but Its POWER on LED Fails to Light
87
Figure 5-11 Prying Open the Fuse Block Cover on FPS Front Panel
88
Figure 5-12 Extracting the Fuse Block from the FPS
88
Figure 5-13 Fuse Block Removed from FPS
88
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