EWM Tetrix 501 AC/DC Synergic FW Manuals

Manuals and User Guides for EWM Tetrix 501 AC/DC Synergic FW. We have 1 EWM Tetrix 501 AC/DC Synergic FW manual available for free PDF download: Operating Instructions Manual

EWM Tetrix 501 AC/DC Synergic FW Operating Instructions Manual

EWM Tetrix 501 AC/DC Synergic FW Operating Instructions Manual (117 pages)

Brand: EWM | Category: Welding System | Size: 4 MB

Table of Contents

1 Contents

3
- Table of Contents
  3
2 For Your Safety

7
3 Intended Use

15
- Applications
  15
- Documents Which also Apply
  15
4 Machine Description - Quick Overview

16
- Tetrix 351 AC/DC
  16
  - Front View
    16
  - Rear View
    18
- Tetrix 451-551 AC/DC
  20
  - Front View
    20
  - Rear View
    22
- Machine Control - Operating Elements
  24
  - Function Sequence
    26
5 Design and Function

28
- Transport and Installation
  28
  - Lifting by Crane
    28
  - Ambient Conditions
    28
    
    In Operation
    29
    
    Transport and Storage
    29
  - Machine Cooling
    29
  - Workpiece Lead, General
    29
  - Welding Torch Cooling System
    29
    
    Adding Coolant
    30
    
    Approved Coolants Overview
    30
    
    Maximal Hose Package Length
    30
  - Notes on the Installation of Welding Current Leads
    31
  - Stray Welding Currents
    32
  - Mains Connection
    33
    
    Mains Configuration
    34
- Welding Data Display
  34
  - Welding Parameter Setting
    35
  - Setting the Welding Current (Absolute/Percentage)
    35
- TIG Welding
  36
- Tungsten Balling Function
  43
- AC Balance (Optimise Cleaning Effect and Penetration Characteristics)
  44
- AC Amplitude Balance
  44
- Arc Ignition
  45
  - HF Ignition
    45
  - Liftarc
    45
  - Automatic Cut-Out
    45
- Operating Modes (Functional Sequences)
  46
  - Explanation of Symbols
    46
  - Non-Latched Mode
    47
  - Latched Mode
    48
  - Spotarc
    50
  - Spotmatic
    51
  - Non-Latched Operation, Version C
    53
- Alternating Current Waveforms
  54
- Pulse Welding
  55
  - Automated Pulses
    55
  - Thermal Pulsing
    55
  - Metallurgical Pulsing (Khz Pulsing)
    57
  - AC Special
    59
- TIG Antistick
  59
- Activarc
  60
- Simultaneous Welding on both Sides, Synchronisation Types
  60
  - Synchronisation Via Mains Voltage (50Hz / 60Hz)
    60
  - Synchronisation Via Cable (Frequency 50Hz to 200Hz)
    61
- Expert Menu (TIG)
  62
- MMA Welding
  63
  - Connecting the Electrode Holder and Workpiece Lead
    63
  - Welding Task Selection
    65
  - Welding Current Polarity Reversal (Polarity Reversal)
    65
    
    Selection and Adjustment
    65
  - Frequency and Balance Setting
    66
  - Hotstart
    66
    
    Hotstart Current
    67
    
    Hotstart Time
    67
  - Arcforce
    68
  - Antistick
    68
  - Average Value Pulsing in the Vertical-Up Position (PF)
    69
- Organising Welding Tasks (Mode "JOB Manager")
  71
- Welding Programs
  75
- Remote Control
  76
  - Rt1 19Pol
    76
  - Rtg1 19Pol
    77
  - Rtp1 19Pol
    77
  - Rtp2 19Pol
    77
  - RTP3 Spotarc 19POL
    77
  - Rtac1 19Pol
    77
  - Rt Pws1 19Pol
    77
  - Rtf1 19Pol
    77
    
    RTF Start Ramp
    78
    
    RTF Response
    79
  - Welding Torch (Operating Variants)
    79
    
    Tapping Function (Tap Torch Trigger)
    79
    
    Torch Mode Setting
    79
    
    Current Jump
    80
    
    Standard TIG Torch (5-Pole)
    80
    
    Up/Down Speed
    80
    
    TIG Up/Down Torch (8-Pole)
    83
    
    Configuring the TIG Potentiometer Torch Connection
    85
    
    Potentiometer Torch (8-Pole)
    85
    
    RETOX TIG Torch (12-Pole)
    86
    
    Specifying Max. No. of Accessible Jobs
    88
  - Interfaces for Automation
    88
    
    Automation Interface
    88
    
    BUSINT X11 Industrial Bus Interface
    90
    
    Remote Control Connection Socket, 19-Pole
    90
    
    RINT X12 Robot Interface
    90
  - PC Interface
    91
  - Power-Saving Mode (Standby)
    91
  - Access Control
    91
  - Machine Configuration Menu
    92
    
    Selecting, Changing and Saving Parameters
    92
    
    Aligning the Cable Resistance
    97
6 Maintenance, Care and Disposal

99
- General
  99
- Cleaning
  99
  - Dirt Filter
    99
- Maintenance Work, Intervals
  100
- Disposing of Equipment
  101
7 Rectifying Faults

102
- Checklist for Rectifying Faults
  102
- Warnings
  103
- Error Messages
  104
- Resetting Welding Parameters to the Factory Settings
  105
- Display Machine Control Software Version
  105
- Vent Coolant Circuit
  105
8 Technical Data

106
- Tetrix 351 AC/DC
  106
- Tetrix 451 AC/DC
  107
- Tetrix 501 AC/DC
  108
- Tetrix 551 AC/DC
  109
9 Accessories

110
- Remote Controls and Accessories
  110
- Welding Torch Cooling System
  110
- Options
  110
  - Tetrix 351 AC/DC
    110
  - Tetrix 451-551 AC/DC
    111
- General Accessories
  111
- Simultaneous Welding on both Sides, Synchronisation Types
  111
  - Synchronisation Via Cable (Frequency 50Hz to 200Hz)
    111
  - Synchronisation Via Mains Voltage (50Hz / 60Hz)
    111
- Computer Communication
  111
- JOB-List
  112
10 Appendix A

112
11 Appendix B

116
12 Appendix C

117

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