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Branson Ultrasplice 2032S
Emerson Branson Ultrasplice 2032S Manuals
Manuals and User Guides for Emerson Branson Ultrasplice 2032S. We have
1
Emerson Branson Ultrasplice 2032S manual available for free PDF download: Operating Manual
Emerson Branson Ultrasplice 2032S Operating Manual (118 pages)
Brand:
Emerson
| Category:
Controller
| Size: 10 MB
Table of Contents
Copyright and Trademark Notice
3
Manual Change Information
3
Table of Contents
5
Chapter 1: Safety and Support
11
Safety Requirements and Warnings
12
Symbols Found in this Manual
12
Symbols Found on the Product
13
Figure 1.2 Safety Labels Found Near Bolt-Down Locations
13
General Precautions
14
Intended Use of the System
15
Regulatory Compliance
15
Figure 1.3 CE Mark
15
Warranty
16
How to Contact Branson
17
Before Calling Branson for Assistance
17
Returning Equipment for Repair
18
Record Information about the Problem
18
Contact Information
19
Pack and Ship the Equipment
19
Obtaining Replacement Parts
19
Chapter 2: The Ultrasplice 2032S Actuator
21
Models Covered
22
Overview of These Models
23
Figure 2.1 the Ultrasplice 2032S Actuator
23
The Pneumatic System
23
Figure 2.2 Anvil and Gather
25
Figure 2.3 Application Tooling
26
Features
27
Ultrasonic Theory
28
Figure 2.4 How Does Ultrasonic Welding Work
28
Table 2.1 Calculating Power
29
Figure 2.5 Weld Power Graph for Clean Components, Dirty Components and When Part Is Missing
30
Figure 2.6 Pressure Variable with Increased Power
30
Figure 2.7 Pressure Variable with Increased Time
31
Figure 2.8 Scrubbing Action on Weld Interface
31
Figure 2.9 Amplitude's Influence on Weld Power and Time
32
Figure 2.10 Harmonic Resonance on Ultrasonic Tooling
32
Terminology
34
Chapter 3: Shipping and Handling
37
Shipping and Handling
37
Environmental Specifications
38
Table 3.1 Environmental Requirements
38
Receiving and Unpacking
39
Table 3.2 Inspecting the Ultrasplice 2032S Actuator Upon Delivery
39
Returning Equipment
40
Chapter 4: Installation and Setup
41
About Installation
42
Handling and Unpacking
43
Unpack the Controller
43
Take Inventory of Small Parts
44
Installation Requirements
45
Table 4.3 Environmental Specifications
45
Figure 4.1 Controller Dimensional Drawing (Versagraphix)
46
Figure 4.2 Controller Dimensional Drawing (Touch Screen)
47
Figure 4.3 Ultrasplice 2032S Actuator Dimensional Drawing
48
Electrical Input Power Ratings
48
Table 4.4 Input Power Requirements
48
Factory Air
48
Installation Steps
50
Figure 4.4 Ultrasplice 2032S Actuator Mounting Holes
50
Mounting the Controller
50
Figure 4.7 Electrical Connections from Controller to an Ultrasplice 2032S Actuator
52
Safety Devices
53
Emergency Stops
53
Ultrasonic Stack Assembly
54
Figure 4.8 Exploded Ultrasonic Stack Assembly
54
Table 4.5 Ultrasonic Stack Assembly Procedure
55
Testing the Installation
61
Still Need Help
62
Chapter 5: Technical Specifications
63
Technical Specifications
63
Requirement Specifications
64
Table 5.1 Environmental Specifications
64
Table 5.2 Ultrasplice 2032S Actuator Performance Specifications
64
Chapter 6: Operation
65
Actuator Controls
66
Initial Actuator Settings
67
Factory Air Source
67
Down Stop Adjustment
67
Figure 6.1 down Stop Adjustment
68
Emergency Stop
68
Operating the Actuator
69
Weld Parameters
69
Table 6.1 Proper Wire Insertion
70
Table 6.2 Wire Splice Comparison
71
Figure 6.2 Percent Compaction Vs. Tensile Strength
74
Safety Circuit Alarms
75
Chapter 7: Maintenance
77
Periodic and Preventive Maintenance
78
Maintenance Safety
78
Tip Replacement
80
Figure 7.2 Eccentric Pin at the Bottom of Its Travel
82
Figure 7.3 Eccentric Pin Lock Screw Location
82
Figure 7.4 Magnetic Base Location
83
Table 7.1 Ultrasonic Stack Disassembly Procedure
85
Figure 7.5 Reconditioning Tip and Nut Clamping Surfaces
93
Table 7.2 Tooling Torque Check
93
Figure 7.6 Lubrication Points
94
Table 7.3 Slide Grease
95
Calibration
96
Figure 7.8 Encoder Bracket Screws Location
99
Troubleshooting
100
Table 7.4 Troubleshooting Chart
100
Parts Lists
104
Table 7.5 Available Accessories
104
Table 7.6 Primary Spare Items
104
Table 7.7 Secondary Spare Items
104
Appendix A: Actuator Interconnect Diagram
105
Actuator Interconnect Diagram
105
Figure A.1 Actuator Interconnect Diagram
106
Appendix B: Declaration of Conformity
107
Appendix C: Assembly Drawings
109
Table C.1 File Attachments
110
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