Maintenance Schedule - Buell XB9S 2003 Manual

Hide thumbs Also See for XB9S 2003:
Table of Contents

Advertisement

HOME

MAINTENANCE SCHEDULE

ODOMETER READING
SERVICE OPERATIONS
(see chart code below)
Change engine oil and filter.
Inspect air cleaner, service as required.
Inspect brake pads and rotors for wear.
Adjust primary chain.
Inspect primary shoe.
Change transmission/primary chaincase lube and clean drain
plug.
Check ignition timing.
Inspect spark plugs
Replace spark plugs.
Zero throttle position sensor (TPS).
Check engine idle speed.
Steering head bearing resistance test.
Adjust throttle cables.
Adjust clutch and clutch cable.
Check rear belt and idler pulley. Replace belt and idler pulley
every 15,000 mi. (24,000 km).
Check front and rear tire pressure and inspect tread.
Inspect front wheel bearings
Inspect rear wheel bearings
Clean oil cooler fins.
Change front fork oil.
Check brake fluid reservoir levels and condition.
Inspect front and rear brake caliper and master cylinder for
leaks every 2500 miles (4000 km) or two years.
Check operation of all electrical equipment & switches.
Inspect oil lines and brake system for leaks.
Lubricate front brake hand lever, throttle control cables, clutch
control cables (and hand lever), sidestand pivot, and rear brake
pedal bushing (if applicable).
Check tightness of all critical fasteners: hand controls, brake
system, front and rear axles, upper and lower triple clamps,
front fork components, engine mounts, stabilizers, rear shock.
Inspect motorcycle: Check front and rear brake lines, oil lines,
front forks, rear shock, exhaust system, exhaust system
mounting.
Road test.
Chart Codes:
I - Inspect, & if necessary correct, clean or replace.
L- Lubricate with specified lubricant.
1-6
2003 Buell XB9S: Maintenance
Table 1-1. Regular Service Intervals
1
2
5
7
0
5
0
5
0
0
0
0
0
0
0
0
mi
mi
mi
mi
1
1
4
8
2
6
0
0
0
0
0
0
0
0
0
0
0
km
km
km
km
R
I
R
I
I
I
I
I
I
I
A
A
RI
RI
I
A
I
I
X
A
A
A
A
I
I
I
I
I
I
I
X
X
I
I
I
I
I
I
I
I
I
I
I
I
I
IL
IL
X
X
X
X
X
X
X
X
R- Replace or change.
T- Tighten to proper torque.
1
1
1
1
2
2
2
2
0
2
5
7
0
2
5
7
0
5
0
5
0
5
0
5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
mi
mi
mi
mi
mi
mi
mi
mi
1
2
2
2
3
3
4
4
6
0
4
8
2
6
0
4
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
km
km
km
km
km
km
km
km
R
I
R
I
R
I
R
I
I
I
R
I
I
I
I
I
I
I
I
I
A
A
A
A
I
I
RI
RI
RI
RI
I
I
I
I
R
R
A
A
I
I
I
I
X
X
X
X
A
A
A
A
A
A
A
A
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
X
X
X
X
X
X
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
IL
IL
IL
IL
T
T
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
A- Adjust.
X- Perform.
1.3
3
3
3
3
4
4
4
4
0
2
5
7
0
2
5
7
0
5
0
5
0
5
0
5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
mi
mi
mi
mi
mi
mi
mi
mi
4
5
5
6
6
6
7
7
8
2
6
0
4
8
2
6
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
km
km
km
km
km
km
km
km
R
I
R
I
R
I
R
I
I
I
R
I
I
I
I
I
I
I
I
I
A
A
A
A
I
I
RI
RI
RI
RI
I
I
I
I
R
R
A
A
I
I
I
I
X
X
X
X
A
A
A
A
A
A
A
A
R
I
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
I
X
X
X
X
X
X
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
IL
IL
IL
IL
T
T
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
D- Disassemble (lube & inspect).
5
0
0
0
0
mi
8
0
0
0
0
km
R
I
I
A
I
RI
I
R
A
I
X
A
A
I
I
I
I
X
X
I
I
I
I
IL
T
X
X

Hide quick links:

Advertisement

Table of Contents
loading

Table of Contents