Arctic Cat WILDCAT 4 Manuals

Manuals and User Guides for Arctic Cat WILDCAT 4. We have 2 Arctic Cat WILDCAT 4 manuals available for free PDF download: Service Manual, Operator's Manual

Arctic Cat WILDCAT 4 Service Manual (196 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 25.42 MB

Table of Contents

4
- General Information
  
  5
- Periodic Maintenance/Tune-Up
  
  10
  - Periodic Maintenance Chart
    10
  - Lubrication Points
    11
  - Air Filter
    11
  - Valve/Tappet Clearance
    11
    
    Valve Adjuster Procedure
    12
    
    Feeler Gauge Procedure
    12
  - Testing Engine Compression
    12
  - Spark Plugs
    13
  - Muffler/Spark Arrester
    13
  - Engine/Transmission Oil - Filter
    14
  - Front Differential - Rear Drive Lubricant
    15
  - Driveshaft/Coupling
    15
  - Nuts/Bolts/Cap Screws
    15
  - Headlight/Taillight-Brakelight
    15
  - Shift Lever/Shift Cable
    17
  - Hydraulic Brake System
    17
  - Brake Disc
    18
  - Burnishing Brake Pads
    19
  - Replacing V-Belt ("Arctic Cat" Clutch)
    19
  - Replacing V-Belt ("Rapid Response" Clutch)
    20
- Engine/Transmission
  
  22
  - Troubleshooting
    23
  - Removing Engine/Transmission
    25
  - Installing Engine/Transmission
    29
Servicing "Arctic Cat Clutch" Engine

33
- Removing Top-Side Components
  33
- Top-Side Components
  33
- Servicing Top-Side Components
  37
- Installing Top-Side Components
  43
- Left-Side Components
  49
- Removing Left-Side Components
  49
- Servicing Left-Side Components
  52
- Installing Left-Side Components
  53
- Removing Right-Side Components
  56
- Right-Side Components
  56
- Servicing Right-Side Components
  58
  - Driven Clutch Assembly
    58
- Installing Right-Side Components
  59
- Center Crankcase Components
  61
- Separating Crankcase Halves
  61
- Disassembling Crankcase Half
  62
- Servicing Center Crankcase Components
  64
- Assembling Crankcase Half
  71
- Joining Crankcase Halves
  73
Servicing "Rapid Response Clutch" Engine

76
- Removing Top-Side Components
  76
- Top-Side Components
  76
- Servicing Top-Side Components
  80
- Installing Top-Side Components
  86
- Left-Side Components
  93
- Removing Left-Side Components
  93
- Servicing Left-Side Components
  95
- Installing Left-Side Components
  97
- Removing Right-Side Components
  99
- Right-Side Components
  99
- Servicing Right-Side Components
  101
- Installing Right-Side Components
  107
- Center Crankcase Components
  108
- Separating Crankcase Halves
  109
- Disassembling Crankcase Half
  110
- Servicing Center Crankcase Components
  111
- Assembling Crankcase Half
  118
- Joining Crankcase Halves
  120
- Fuel/Lubrication/Cooling
  
  123
  - Electronic Fuel Injection
    123
  - Gas Tank
    124
  - Gas/Vent Hoses
    125
  - Oil Filter/Oil Pump
    125
  - Oil Cooler
    126
  - Liquid Cooling System
    126
  - Radiator
    126
  - Thermostat
    127
  - Fans
    128
  - Water Pump
    128
  - Fuel Pump/Fuel Level Sensor
    129
  - Troubleshooting
    131
- Electrical System
  
  132
  - Battery
    132
  - RPM Limiter
    133
  - Testing Electrical Components
    133
  - Accessory Receptacle/Connector
    133
  - Brakelight Switch
    133
  - Engine Coolant Temperature (ECT) Sensor
    134
  - Fan Motor
    134
  - Power Distribution Module (PDM)
    134
  - Ignition Coil
    135
  - Manifold Absolute Pressure/Inlet Air Temperature (MAP/IAT) Sensor
    135
  - Speed Sensor
    136
  - Electronic Power Steering (EPS)
    136
  - Ignition Switch
    137
  - Headlight Switch
    138
  - Drive Select Switch
    138
  - Reverse Override Switch
    138
  - Front Drive Actuator
    138
  - Stator Coil/Crankshaft Position (CKP) Sensor
    139
  - Starter Motor
    140
  - Starter Relay
    140
  - Engine Control Module (ECM)
    141
  - Regulator/Rectifier
    141
  - Headlights
    141
  - Taillight-Brakelight
    141
  - Ignition Timing
    142
  - Tilt Sensor
    142
  - Throttle Position Sensor (TPS)
    143
  - EFI Diagnostic System
    144
  - Troubleshooting
    149
- Drive and Brake Systems
  
  150
  - Front Drive Actuator
    150
  - Front Differential
    151
  - Drive Axles
    163
  - Rear Gear Case
    163
  - Hub
    169
  - Hydraulic Brake Caliper
    171
  - Master Cylinder Assembly
    173
  - Troubleshooting
    174
- Suspension
  
  175
  - Shock Absorbers
    175
  - Front A-Arms
    175
  - Rear Trailing Arms
    178
  - Wheels and Tires
    179
  - Troubleshooting
    180
- Steering/Frame/Controls
  
  181
  - Electronic Power Steering (EPS)
    181
  - Rack and Pinion Assembly
    183
  - Steering Wheel
    185
  - Steering Shaft
    185
  - Steering Knuckles
    187
  - Checking/Adjusting Front Wheel Alignment
    189
  - Hood
    190
  - Rear Body Panel
    190
  - Accelerator Pedal
    191
  - Shift Lever
    191
  - Shift Cable
    192
  - LCD Gauge/Indicator Lights/Dash Switches
    192
  - Exhaust System
    193
  - Cargo Box
    193
  - Seats
    193
  - Troubleshooting
    194

Arctic Cat WILDCAT 4 Operator's Manual (64 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 3.23 MB

Table of Contents

4
- Foreword
  
  3
- Parts and Accessories
  
  3
  - Protect Your Sport
    3
  - Table of Contents
    4
- Limited Warranty
  
  5
- Warranty Procedure/Owner Responsibility
  
  6
- EPA Emission Control Statement
  
  7
- Warranty Coverage (U.S. Only)
  
  7
  - Division I - Safety
    8
- Safety Alert
  
  9
- Warning Labels (Wildcat/Wildcat X)
  
  10
  - Warning Labels (Wildcat/Wildcat X)
    11
- Warning Labels (Wildcat 4/Wildcat 4X)
  
  12
  - Warning Labels (Wildcat 4/Wildcat 4X
    13
- Location of Parts and Controls (Wildcat/Wildcat X)
  
  14
- Location of Parts and Controls (Wildcat 4/Wildcat 4X)
  
  15
- Warnings
  
  16
  - Maintenance
    18
  - Maintenance
    19
  - Maintenance
    20
  - Warnings
    24
  - Division II - Operation/ Maintenance
    25
- Specifications
  
  25
- Vehicle Operation
  
  26
  - Starting the Vehicle
    27
  - Shifting the Transmission
    27
  - Driving Uphill
    29
  - Driving Downhill
    30
  - Driving in Reverse
    30
  - Skidding or Sliding
    30
  - Cold Weather Driving
    31
  - Crossing Water
    31
  - Crossing Roads
    31
- General Information
  
  33
  - Vehicle Identification Numbers
    33
  - Shift Lever
    33
  - Ignition Switch Key
    33
  - Control Locations and Functions
    33
    
    Drive Select Switch
    34
    
    Reverse Override Switch
    35
    
    Accelerator Pedal
    35
    
    Headlight Switch
    35
  - Doors
    36
  - Power Steering
    36
  - LCD Gauge
    37
  - Electric Fuel Pump
    39
  - Gas Hoses
    39
  - Oil Level Stick
    39
  - Load Capacity Ratings
    39
  - Transporting
    39
  - Gasoline-Oil-Lubricant
    40
  - Engine Break-In
    41
  - Burnishing Brake Pads
    41
  - Suspension/Axle CV Joint Break-In
    41
  - Drive Belt Break-In
    41
- General Maintenance
  
  42
Maintenance Schedule

43
- Liquid Cooling System
  44
- Oil Cooler
  44
- Shock Absorbers
  45
- Engine/Transmission Oil and Filter
  46
- Gear Lubricant
  46
- General Lubrication
  46
- Brake Fluid
  47
- Brake Hoses
  47
- Hydraulic Brake
  47
- Protective Rubber Boots
  48
- Battery
  49
- Air Filter/Housing Drain
  52
- Spark Plugs
  52
- Draining V-Belt Cover
  53
- Tires
  53
- Light Replacement
  54
- Muffler/Spark Arrester
  54
- Spark Arrester/Muffler
  54
- Wheels
  54
- Checking/Adjusting Headlight Aim
  55
- Fuses
  55
- Doors and Nets
  56
- Electrical Output Terminals
  56
- Glove Box/Tools
  56
- Rops
  56
- Seat Belts
  56
- Preparation for Storage
  
  57
- Preparation after Storage
  
  58
- Change of Address, Ownership, or Warranty Transfer
  
  59
- Maintenance Record
  
  61
- Identification Numbers Record
  
  63

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Arctic Cat WILDCAT 4 Manuals

Arctic Cat WILDCAT 4 Service Manual (196 pages)

Table of Contents

Table of Contents

General Information

Periodic Maintenance/Tune-Up

Engine/Transmission

Servicing "Arctic Cat Clutch" Engine

Servicing "Rapid Response Clutch" Engine

Fuel/Lubrication/Cooling

Electrical System

Drive and Brake Systems

Suspension

Steering/Frame/Controls

Arctic Cat WILDCAT 4 Operator's Manual (64 pages)

Table of Contents

Table of Contents

Foreword

Parts and Accessories

Limited Warranty

Warranty Procedure/Owner Responsibility

EPA Emission Control Statement

Warranty Coverage (U.S. Only)

Safety Alert

Warning Labels (Wildcat/Wildcat X)

Warning Labels (Wildcat 4/Wildcat 4X)

Location of Parts and Controls (Wildcat/Wildcat X)

Location of Parts and Controls (Wildcat 4/Wildcat 4X)

Warnings

Specifications

Vehicle Operation

General Information

General Maintenance

Maintenance Schedule

Preparation for Storage

Preparation after Storage

Change of Address, Ownership, or Warranty Transfer

Maintenance Record

Identification Numbers Record

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