User Manuals: Arctic Cat 425 2011 Utility ATV

Manuals and User Guides for Arctic Cat 425 2011 Utility ATV. We have 2 Arctic Cat 425 2011 Utility ATV manuals available for free PDF download: Service Manual

Arctic Cat 425 2011 Service Manual

Arctic Cat 425 2011 Service Manual (190 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 58 MB

Table of Contents

Section 2 - Periodic Maintenance

9
- Table of
  3
- Contents
  3
- Troubleshooting
  28
Table of Contents

31
- Removing Top-Side Components
  33
- Top-Side Components
  33
- Servicing Top-Side Components
  37
- Installing Top-Side Components
  44
- Left-Side Components
  49
- Removing Left-Side Components
  49
- Installing Left-Side Components
  51
  - Right-Side Components
    52
- Removing Right-Side Components
  52
- Servicing Right-Side Components
  56
- Installing Right-Side Components
  57
- Disassembling Crankcase Half
  60
- Servicing Center Crankcase Components
  62
- Assembling Crankcase Half
  65
- Installing Engine/Transmission
  67
  - Table of Contents (425)
    71
- Joining Crankcase Halves
  67
Section 4 - Fuel/Lubrication/Cooling

114
- Table of Contents Table of Contents
  114
- Carburetor Specifications (350)
  115
- Electric Choke
  115
- Fuel/Lubrication/Cooling
  115
- Tachometer
  115
- Carburetor (350)
  116
- Periodic Maintenance
  121
  - Electronic Fuel Injection (425)
    122
- Air Filter
  122
  - Throttle Cable Free-Play
    123
  - Engine RPM (Idle)
    123
  - Gas Tank
    123
  - Oil Filter/Oil Pump
    125
  - Testing Oil Pump Pressure
    125
  - Oil Cooler (350)
    125
  - Liquid Cooling System (425)
    126
  - Electric Fuel Pump/Fuel Level Sensor (425)
    128
  - Troubleshooting (350)
    130
Electrical System Electrical Connections

133
- Battery
  133
- Electrical Connections
  133
- Electrical System
  133
- Spark Plug
  133
  - RPM Limiter
    134
  - Testing Electrical Components
    134
  - Accessory Receptacle/Connector
    134
  - Brakelight Switch (Pressure)
    134
  - Cylinder 8
    134
  - Oil Temperature and Cooling Fan Switches (350)
    135
  - Engine 8
    135
  - Fan Motor
    136
  - Ignition Coil
    137
  - Speed Sensor
    138
  - Ignition Switch
    138
  - Handlebar Control Switches
    139
  - Front Drive Selector Switch (425)
    140
  - Gear Position Switch (350)
    140
  - Stator Coil
    141
  - Starter Relay
    142
  - Starter Motor
    142
    
    Crankcase 8
    142
    
    Engine 8
    142
  - CDI Unit (350)
    143
  - Regulator/Rectifier
    143
  - Lights
    143
  - Ignition Timing
    144
  - Diagnostic Trouble Codes (DTC) (425)
    145
  - Tilt Sensor (425)
    146
  - Throttle Position Sensor (TPS) (425)
    147
  - Troubleshooting
    149
- Specifications
  133
Drive System

152
- Front Drive Actuator (425)
  152
- General Information
  152
- Front Differential
  153
- Drive Axles
  164
- Install the Wheel. Tighten to 40 Ft-Lb
  165
- Rear Gear Case
  165
- Hub
  166
- Hydraulic Brake Caliper
  167
- Troubleshooting Drive System
  170
- Tires
  171
Installing Suspension

172
- Front A-Arms
  172
- Shock Absorbers
  172
- Suspension
  172
- Rear A-Arms
  173
- Wheels and Tires
  174
- Replace Spring(S
  176
Steering/Frame

178
- Steering Post/Tie Rods
  178
- Handlebar Grip
  179
- Lights
  179
- Steering Knuckles
  180
- Measuring/Adjusting Toe-Out
  181
- Front Bumper Assembly
  182
- Front Rack
  182
- Front Body Panel/Fender
  183
Cleaning and Inspecting

184
- Exhaust System
  184
- Shift Lever
  184
  - Rear Body Panel/Rack
    185
  - Seat
    187
  - Troubleshooting
    187
    
    Bearings Worn
    187
    
    Replace Bearing
    187
Controls/Indicators

189

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Arctic Cat 425 2011 Service Manual

Arctic Cat 425 2011 Service Manual (122 pages)

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 37 MB

Table of Contents

General Information
3
Periodic Maintenance
8
- Lubrication Points
  9
- Valve/Tappet Clearance
  10
- Testing Engine Compression
  11
- Liquid Cooling System
  12
- Oil Filter Wrench
  13
- Tires
  14
- Driveshaft/Coupling
  15
- Shift Lever
  17
- Burnishing Brake Pads
  19
- Engine/Transmission
  22
- Troubleshooting
  23
- Removing Engine/Transmission
  25
- Top-Side Components
  26
- Removing Top-Side Components
  27
- Servicing Top-Side Components
  30
- Installing Top-Side Components
  37
- Left-Side Components
  40
- Removing Left-Side Components
  41
- Servicing Left-Side Components
  43
- Installing Left-Side Components
  45
- Right-Side Components
  47
- Servicing Right-Side Components
  50
- Driven Pulley Assembly
  51
- Center Crankcase Components
  53
- Disassembling Crankcase Half
  54
- Servicing Center Crankcase Components
  55
- Joining Crankcase Halves
  62
- Installing Right-Side Components
  63
Fuel/Lubrication/Cooling
65
- Gas Tank
  66
- Oil Filter/Oil Pump
  67
- Liquid Cooling System
  68
- Water Pump
  69
- Troubleshooting
  72
- Electrical System
  73
- RPM Limiter
  74
- Fan Motor
  75
- Ignition Coil
  76
- Speed Sensor
  77
- Ignition Switch
  78
- Front Drive Selector Switch
  79
- Stator Coil
  80
- Starter Motor
  81
- Lights
  82
- Ignition Timing
  83
- Diagnostic Trouble Codes (DTC)
  86
- Troubleshooting
  88
Drive System
89
- Front Differential
  90
- Drive Axles
  100
- Rear Gear Case
  102
- Hydraulic Brake Caliper
  103
- Troubleshooting Drive System
  106
- Troubleshooting Brake System
  107
Suspension
108
- Rear A-Arms
  109
- Wheels and Tires
  110
- Troubleshooting
  111
Steering/Frame/Controls
112
- LCD Gauge
  113
- Handlebar Grip
  114
- Steering Knuckles
  115
- Measuring/Adjusting Toe-Out
  117
- Front Bumper Assembly
  118
- Exhaust System
  119
- Rear Body Panel/Rack
  120
- Seat
  121
- Troubleshooting
  122

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