ABB HVC-C 100-150 kW Manuals

Manuals and User Guides for ABB HVC-C 100-150 kW. We have 1 ABB HVC-C 100-150 kW manual available for free PDF download: Installation Manual

ABB HVC-C 100-150 kW Installation Manual (106 pages)

Brand: ABB | Category: Industrial Equipment | Size: 8 MB

Table of Contents
3
About this Document
9
Function of this Document
9
Target Group
9
Revision History
9
Language
9
Illustrations
9
Units of Measurement
9
Typographical Conventions
9
How to Use this Document
9
General Symbols and Signal Words
10
Special Symbols for Warnings and Dangers
11
Related Documents
11
Manufacturer and Contact Data
11
Abbreviations
12
Terminology
12
Orientation Agreements
13
Description
14
Type Plate
14
Intended Use
14
Overview
15
Overview of the System
15
Power Cabinet, Outside
16
Power Cabinet, Inside
17
Power Supply Box, Outside
18
Overview of the Power Supply Box, Inside
19
Cable Glands in the Power Supply Box
20
Control Box CR, Outside
21
Control Box CR, Inside
22
Cable Glands in the Control Box CR
23
Control Box CCS, Outside
24
Control Box CCS, Inside
25
Cable Glands in the CCS Control Box
26
Control Elements
27
Beacon
27
Emergency Stop Button (EMO)
28
Options
28
Stop Button
28
Safety
29
Liability
29
General Safety Instructions
29
Personal Protective Equipment
29
Required Qualifications for the Installation Engineer
30
Safety Instructions During Installation
30
Safety Instructions During Transport
31
Safety Instructions for Earthing
31
Lightning Protection
31
Signs on the EVSE
32
Discard Parts or the EVSE
32
Cyber Security
33
Transport
34
Transport the EVSE to the Site
34
Transport the EVSE on the Site
34
General Transport Procedure
34
Hoist the Cabinet
34
Move the Cabinet with a Forklift Truck
35
Installation
36
General Installation Procedure
36
Install the Power Cabinet - General Procedure
36
Install the Power Supply Box - General Procedure
36
Install the Control Box - General Procedure
37
Site Preparation
38
Prepare the Site
38
Control the Space and Airflow Around the EVSE
38
Install the Cable Ducts
38
Foundations
39
Prepare the Foundation for the Power Cabinet
39
Prepare a Foundation for the Power Cabinet - General Procedure
39
Prepare a Foundation for the Power Cabinet (Concrete)
39
Prepare a Foundation for the Power Cabinet (Metal Frame)
40
Prepare a Foundation for the Power Cabinet (Custom)
40
Unpacking
43
Unpack the Power Cabinet
43
Do a Check on the Transport Sensors
43
Unpack the Boxes
43
Remove the Cabinet from the Pallet
44
Mechanical Installation of the Power Cabinet
45
Install the Power Cabinet - General Procedure
45
Install the Cabinet on the Foundation
45
Open the Cable Inlets
45
Guide the Cables to the Cabinet
46
Close the Cable Inlets
46
Install the Plates on the Foundation
47
Install the Cover Plates (Metal Foundation)
47
Install the Front Cover Plate (Concrete Foundation)
47
Mechanical Installation of the Power Supply Box
49
Install the Power Supply Box - General Procedure
49
Prepare the Wall for the Power Supply Box
49
Install the Brackets on the Power Supply Box
49
Install the Power Supply Box on the Wall
50
Mechanical Installation of the Control Box
51
Install the Control Box - General Procedure
51
Prepare the Wall for the Control Box
51
Install the Brackets on the Control Box
51
Install the Control Box on the Wall
52
Paragraph Left Intentionally Blank
53
Electrical Installation of the Power Cabinet
54
Electrical Installation of the Power Cabinet - General Procedure
54
Connect the PE Wires to the Power Cabinet
54
Connect the AC Input Cable
55
Connect the DC Power Cables
56
Connect the Interlock Cables to the Power Cabinet
56
Connect the Ethernet Cable
57
Electrical Installation of the Power Supply Box
58
Electrical Installation of the Power Supply Box - General Procedure
58
Insert the Cables to the Power Supply Box
58
Connect the PE Cables in the Power Supply Box
59
Connect the Auxiliary AC Input Cable to the Power Supply Box
60
Connect the DC Auxiliary Power Cables to the Power Supply Box
61
Connect the Power Supply Feedback Cable to the Power Supply Box
61
Electrical Installation of the Control Box
63
Electrical Installation of the Control Box - General Procedure
63
Insert the Cables to the Control Box
63
Connect the PE Cables in the Control Box
64
Connect the DC Auxiliary Power Cables to the Control Box
65
Connect the DC Auxiliary Power Input Cable to the Control Box
65
Connect the DC Auxiliary Power Output Cables to the Next Control Box
66
Connect the Ethernet Cables to the Control Box
66
Connect the Interlock and DC Guard Cables to the Control Box
67
Connect the Interlock Cable from the Power Cabinet (Control Box 1)
67
Connect the Interlock+DC Guard Cable (Input from the Previous Control Box)
68
Connect the Interlock+DC Guard Cable (Output to the Next Control Box)
69
Connect the Power Supply Feedback Cable to the Control Box 1
69
Connect the DC Power Cables to the Control Box CR
71
Connect the DC Cables to the Control Box (Input and Output to the Cable Reel)
71
Connect the DC Cables to the Control Box (Output to the Next Control Box)
71
Connect the DC Power Cables to the Control Box CCS
73
Connect the DC Cables to the Control Box (Input and Output to the Cable Reel)
73
Connect the DC Cables to the Control Box (Output to the Next Control Box)
73
Connect the Cable Reel Interlock Cable CR
75
Connect the CCS Control Cable from the Cable Reel CR
76
16 Paragraph Left Intentionally Blank
77
Commissioning
78
Prepare for Commissioning
78
Access to Parts
80
Open the Door of the Power Cabinet
80
Close the Door of the Power Cabinet
80
Remove the Border Covers of the Power Cabinet
81
Install the Covers
81
Remove the Plate and the Covers
82
Install the Plate and the Covers
82
Remove the DC Busbar Cover
83
Install the DC Busbar Cover
83
Open the Door of the Box
84
Close the Door of the Box
85
Troubleshooting
86
Troubleshooting Procedure
86
Technical Data
87
EVSE Type
87
Parts Included in the Delivery
87
Required Tools for Installation
88
Transport Specifications
88
Torque Specifications
88
General Specifications
89
Dimensions
89
Power Cabinet
89
Power Supply Box
90
Control Box
90
Mass
90
Space Requirements
91
Power Cabinet
91
Foundation Specifications
92
Power Cabinet (Concrete)
92
Power Cabinet (Metal Frame)
93
Power Cabinet (Custom)
94
Wall and Ceiling Mounting Specifications
95
Power Supply Box (Wall)
95
Control Box (Wall)
96
Ambient Conditions
97
Power Cabinet
97
Control Box
97
Power Supply Box
97
Cable Specifications
98
General Specifications for Cables
98
AC Input Cables
98
Auxiliary AC Input Cables
98
DC Power Cables
98
DC Power Cables - Output to Cable Reel
99
PE Cables
100
Interlock Cables
100
Ethernet Cables
100
Interlock + DC Guard Cable
101
Power Supply Feedback Cable
101
Cable Reel Interlock Cable from the Cable Reel
102
CCS Control Cable from the Cable Reel
102
DC Auxiliary Power Cables
103

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