Johnson Controls AHV60D Technical Manual Installation Maintenance

Johnson Controls AHV60D Technical Manual Installation Maintenance

Single piece ecm air handlers for use with split-system air conditioners & heat pumps

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TECHNICAL
TECHNICAL
GUIDE
GUIDE
SINGLE PIECE ECM
AIR HANDLERS
FOR USE WITH SPLIT-SYSTEM
AIR CONDITIONERS & HEAT PUMPS
MODELS: AHV18 THRU 60
Due to continuous product improvement,
specifications are subject to change without notice.
Visit us on the web at:
www.upgnet.com
Additional rating information can be found at:
www.ahridirectory.org
WARRANTY
Standard 5-year limited parts warranty.
Extended 10-year limited parts warranty when product is
registered online within 90 days of purchase for replace-
ment or closing for new home construction.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
DESCRIPTION
The AHV Air Handler line offers the ultimate in comfort, sound
and application flexibility. The air handler is shipped ready to be
installed in upflow, horizontal left or right position, with minor
adjustments. No special kits are required to install this deluxe
product.
Air handlers are shipped with "Flex-coils" without a factory
installed metering device. Flex coil models allow these coils to
be used with R-22 or R-410A for added flexibility to meet refrig-
erant choices. An orifice metering device or a R-410A TXV
should be installed in the field to meet your system require-
ments.
FEATURES
Thermostatic Expansion Valve - Provides the ultimate refrig-
erant control required for today's high efficient product. The
UPG bolt-on TXV provides easy installation to convert the air
handler to the required refrigerant, which is a true bolt-on
design that does not require brazing to replace or install.
Rust-proof Plastic Drain Pans - The vertical and horizontal
drain pans in these units are made of a fiberglass reinforced
thermoset polymer that will not rust or compromise stability at
high temperatures.
Insulated Cabinet - All air handler cabinets are thermally insu-
lated with 3/4" foil faced insulation to prevent sweating.
Factory Sealed - Achieves 2% or less total airflow leakage rate
at duct leakage test conditions for system airflow verification.
Durable Finish Inside and Out - Air handler casings are made
of pre-painted galvanized steel which provides a better paint to
steel bond that resists corrosion and rust creep. All internal coil
sheet metal parts are made of G60 galvanized or prepainted
G30 galvanized steel.
Filters - All models have internal filter racks provided for use
with 1" thick standard size filters.
Electric Heat Kits - The 6HK series of field installed electric
heat kits are available for installation friendly and easy service
applications. These 6HK kits have heat capacities from 2 kW to
25 kW to meet the application requirements.
ECM Variable Speed Motor - Designed for efficient, quiet oper-
ation with added indoor comfort control. With the use of a
ISO 9001
Certified Quality
humidistat, the system will monitor the humidity in the home
Management System
and automatically keep the desired humidity level in both winter
and summer seasons. The ECM motor utilizes only 24% of the
energy used by standard blower motors to reduce your overall
heating and cooling costs.
The climate comfort system allows dealer to customize comfort
settings based on regional location.
Communications - These models may be connected as part of
a communications system using a 4-wire connection bus.
824756-BTG-C-0912

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Summary of Contents for Johnson Controls AHV60D

  • Page 1 824756-BTG-C-0912 DESCRIPTION TECHNICAL TECHNICAL The AHV Air Handler line offers the ultimate in comfort, sound and application flexibility. The air handler is shipped ready to be installed in upflow, horizontal left or right position, with minor GUIDE GUIDE adjustments. No special kits are required to install this deluxe product.
  • Page 2: Dimensions & Duct Connection Dimensions

    Sweat (2) 22 x 17.5 1 x 0.866 Enhanced Pump Cooling /Heat AHV48D3XH21 Sweat (2) 24 x 17.5 1 x 0.866 Enhanced Pump Cooling /Heat AHV60D3XH21 Sweat (2) 28 x 17.5 1 x 0.866 Enhanced Pump Johnson Controls Unitary Products...
  • Page 3: Cooling Capacity

    75/62 45.8 38.1 29.7 20.8 70/57 35.7 31.2 26.9 22.6 85/72 67.5 65.9 59.8 48.7 80/67 64.9 56.7 46.2 35.7 1190 75/62 53.5 43.2 34.1 24.0 70/57 41.4 36.6 31.5 26.2 For notes see Page 4. Johnson Controls Unitary Products...
  • Page 4: Application Factors - Rated Cfm Vs. Actual Cfm

    1. Actual capacity varies with the outdoor AC or HP that is used with the system. 2. Airflow is calculated for each system tonnage. APPLICATION FACTORS - RATED CFM VS. ACTUAL CFM 100% 110% 120% % Of Rated Airflow (CFM) 0.96 0.98 1.00 1.02 1.03 Capacity Factor Johnson Controls Unitary Products...
  • Page 5: Physical & Electrical Data - Cooling Only

    2. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker. 3. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar. Johnson Controls Unitary Products...
  • Page 6 1. (0,1) - 0 = no circuit breaker OR 1 = with circuit breaker. 2. (1,2) - 1 = with circuit breaker, no breaker jumper bar OR 2 = with circuit breaker & breaker jumper bar. 3. For different power distributions, see conversion table on Page 5. Johnson Controls Unitary Products...
  • Page 7 3. MOP = Maximum Overcurrent Protection device; must be HACR type circuit breaker or time delay fuse. 4. Stated sizes are for 75°C, copper wire only. If wire other than non-plated, 75° ambient, copper wire is used, consult applicable tables of the NEC and local codes. Johnson Controls Unitary Products...
  • Page 8 3. The 20kW and 25kW heater models (6HK16502025 and 6HK16502525) come with circuit breakers standard. Single source power MCA and MOP requirements are given here only for reference if used with field installed single point power modification. Johnson Controls Unitary Products...
  • Page 9: Typical Applications

    1. Rated in accordance with ARI Standard 110, utilization range “A”. Airflow must be within the minimum and maximum limits ACCESSORIES approved for electric heat, evaporator coils and outdoor units. Refer to Price Manual for specific model numbers where not shown. Johnson Controls Unitary Products...
  • Page 10: Typical Thermostat Connection

    2. Remove humidistat jumper on air handler control board. 3. For heat pump applications - set AC/HP jumper on air handler control board to the HP position. FIGURE 1: Air Handler with Communicating AC or HP Johnson Controls Unitary Products...
  • Page 11 At some settings, airflow may be lower than what is required to operate an airflow switch on certain models of electronic air cleaners. Consult the instructions for the electronic air cleaner for further details. Data is for 208V or 230V. 2. The ADJ "D" tap should not be used. Johnson Controls Unitary Products...
  • Page 12: Wiring Diagrams

    SEQ3 SEQ2 SEQ1 RLY - RELAY TSTAT - WALL THERMOSTAT USE COPPER CONDUCTORS ONLY. IF ALUMINUM CONDUCTORS ARE PRESENT, ALL APPLICABLE LOCAL AND NATIONAL CODES MUST BE FOLLOWED. 818695-UWD-A-1111 WIRING DIAGRAM - SINGLE PHASE HEAT KITS Johnson Controls Unitary Products...
  • Page 13 FL – FUSIBLE LINK REL2 REL5 HE – HEATING ELEMENT LS – LIMIT SWITCH REL – RELAY REL4 REL1 FIELD POWER WIRING (208/230V) FACTORY WIRING (208/230V) FACTORY WIRING LOW VOLTAGE WIRING DIAGRAM - 3 PHASE HEAT KITS Johnson Controls Unitary Products...
  • Page 14 NOTES Subject to change without notice. Published in U.S.A. 824756-BTG-C-0912 Copyright © 2012 by Johnson Controls, Inc. All rights reserved. Supersedes: 824756-BTG-B-0612 York International Corp. 5005 York Drive Norman, OK 73069...

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