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Heat & Glo COSMO-I30AU Owner's Manual

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Download this manual See also: Owner's Manual
Models:
COSMO-I30AU
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT USE OR STORE FLAMMABLE
MATERIALS NEAR THIS APPLIANCE.
• DO NOT SPRAY AEROSOLS IN THE VICIN-
ITY OF THIS APPLIANCE WHILE IT IS IN
OPERATION.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14
Owner's Manual
Installation and Operation
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• DO NOT PLACE ARTICLES ON OR AGAINST THIS
APPLIANCE.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
WARNING! DO NOT modify this appliance.
SAI Global
Ref No GSCS20181
1

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Summary of Contents for Heat & Glo COSMO-I30AU

  • Page 1 fi re department. • Installation and service must be performed WARNING! DO NOT modify this appliance. by a qualifi ed installer, service agency, or the gas supplier. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 2 Save this manual for future reference. Heat & Glo, a brand of Hearth & Home Technologies 7571 215 Street West, Lakeville, MN 55044 Copyright 2014 • Printed in U.S.A. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 3: Congratulations

    The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace. Type of Gas SAI Global Certification Nº: DMS (mm) Model Number Serial Number xxxx-xxx Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 4: Table Of Contents

     = Contains updated information. D. Fireplace Conversion Notice ..... . 22 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 5: Limited Lifetime Warranty

    All Parts and Material Except 1 Year as covered by Conditions, Exclusion, and Limitations listed Igniters, Electronic Components, and Glass 2 years Factory-installed blowers Molded refractory panels 3 years Firepots and burnpots Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 6 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 7 However, if you Melbourne Perth Sydney Fireplace Corner 444 Swan Street 277 Lord Street Richmond 3121 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 8: Listing And Code Approvals

    DMS 54 (1.39 mm) Pilot Injector .023 .014 An in-line regulator MUST be installed if the gas pressure exceeds 3.40 kPa. Failure to install a regulator could damage valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 9: User Guide

    REQUIRED ISOLATION SWITCH: AS5601 LOCATION WITHIN 1 METRE OF FIREPLACE, SUBJECT TO MANTEL PIECE, ETC. CHECK TO ENSURE IT Figure 2.1 General Operating Parts REMAINS CLEAR ON ANY MANTEL PIECE INSTALLATION. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 10: Clear Space

    3. The control module has safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the RC300 remote. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 11: Before Lighting Fireplace

    This is required for servicing and/or resetting the control module in the event of a control module LOCK-OUT. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 12: Lighting Instructions (Ipi)

    For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Final inspection by Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 13: After Appliance Is Lit

    It is normal to have a 5-20 second delay between the execution of the ON command and the Delay from ON command to burner ignition of the burner fl ame. The delay is part of the pilot rectifi cation process and does not ignition affect performance. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 14: Maintenance And Service

    • Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 15: Maintenance Tasks-Service Technician

    Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided. • Remove all foreign objects. • Verify unobstructed air circulation. Figure 3.1 IPI Pilot Flame Patterns Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 16: Installer Guide

    SECTION 5.B AND 11.A SURROUND OR FRONT NOT SHOWN SECTION 2.D AND 12.I. HEARTH EXTENSION GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4.1 Typical System Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 17: Design And Installation Considerations

    Reciprocating saw Manometer Flat blade screwdriver 1/2 - 3/4 in. (13 - 18 mm) length, #6 or #8 Self-drilling screws Caulking material 149 °C (300 °F) minimum continuous exposure rating) Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 18: Fireplace Size Requirements

    The sidewalls and top structure of the fi rebox may not be altered with the exception of removable baffl es and dampers. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 19 * Note: If exhaust collar on insert and fi replace damper do not line up, add 4 in. (102 mm) to minimum fi replace height for bends in vent pipe. In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). Figure 5.2 Fireplace Opening Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 20: Mantel And Wall Projections

    fi rebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E. Figure 5.4 Mantel Clearances or Other Combustibles Above Appliances Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 21: Termination Locations

    49.4°-53.1° ............1 830 53.1°-56.3° ............2 130 56.3°-59.0° ............2 290 59.0°-60.3° ............2 440 *910 mm minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 22: Installation Preparation

    fi replace to allow removal of the insert for future servicing needs. An in-line regulator MUST be installed if the gas pressure exceeds 3.4 kPa. Failure to install a regulator could dam- age valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 23: Installing Vent Pipe And Appliance

    VENT PIPE NOTE: TO ACHIEVE OPTIMUM PERFORMANCE INLET AIR STARTING OF INSERT, MINIMIZE OR AVOID BENDS IN COLLAR EXHAUST VENT PIPE. STARTING COLLAR BRACKET  Figure 8.1 EXHAUST STARTING COLLAR Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 24 fl ue tile (see Figure 8.2). • Place 3/8 in. (10 mm) bead of 149 ºC (300 ºF) silicone on fl ue tile top. See Figure 8.2. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 25: Placing, Securing And Leveling The Appliance

    WARNING! Risk of Explosion! Failure to position the parts in accordance with these diagrams or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury. Figure 8.4 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 26: Installing Adaptor And Termination Cap

    Remove 18 in. x 18 in. (457 mm x 457 mm) fl ashing on cap by remov- ing 3 screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the self tapping screws Figure 8.7 provided. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 27 THIS IS A BALANCED FLUE HEATER AND REQUIRES THE USE OF BOTH FLUE LINERS AND MUST MINIMUM 1/4 in. (6 mm ) TERMINATE TO THE CAP. NON-COMBUSTIBLE BASE (UNDER UNIT) Figure 8.8 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 28: Vent Kits Components

    fi re. LINK-DV30B For alternative installations, other than depicted, contact your dealer for further information. FLASH-DAMP LINK-ZC-ADP FLEX-CNCT DV-36DVA-GK Figure 8.9 Direct Vent Flex Liner Accessory Kits Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 29: Flue Termination

    7-1/2 in. (depth without using additional pipe sections) (192 mm) MINIMUM SLP-TRAP2 Rear Vent Depth Cosmo-I30AU 5-1/2 in. (152 mm) to 9-1/2 in. (241 mm) Figure 8.11 Termination Cap Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 30 NOTE: Tape all SLP pipe connec- tions with aluminum foil tape rated to a minimum of 300° F (149° C). Figure 8.13 Optional SLP venting confi guration - Horizontal Termination Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 31 RUN 35-7/16 ft (900 mm)  Seal connection points for duct- ing. MINIMUM 1/4 in. (6 mm) NON-COMBUSTIBLE BASE (UNDER UNI Figure 8.14 Optional SLP Venting Confi guration - Vertical Termination Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 32 Note: Unit base to have min. 1/4 in. (6 mm) non-combustible base. If using standard front, box depth can be reduced to 14-1/8 in. (360 mm) internal. Figure 8.15 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 33 MINIMUM 1/4 in. (6 mm) NOTE: Tape all SLP pipe connec- NON-COMBUSTIBLE tions with aluminum foil tape rated BASE (UNDER UNIT) to a minimum of 300° F (149° C). Figure 8.16 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 34 TO ACCOMODATE 225 AND 275 Ø FLUES HEBEL BLOCKS 600 X 200 X 75  Seal connection points for duct- ing. MINIMUM 1/4 in (6 mm) NON-COMBUSTIBLE BASE (UNDER UNIT) Figure 8.17 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 35 FLUE STARTER PLATE 5mm Ø set 20mm in from both sides on four corners 3 mm MILD STEEL ELEVATION SECTION Figure 8.18 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 36: Gas Information

    DMS 54 (1.39 mm) Pilot Injector .023 .014 An in-line regulator MUST be installed if the gas pressure exceeds 3.40 kPa. Failure to install a regulator could damage valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 37: Electrical Information

    WALL SWITCH ORANGE GREEN BLACK (PILOT) (MAIN) BROWN BATTERY PACK 6V DC (C X 4) 220/240 V INCOMING POWER GROUND EMC FILTER UNIT GROUND Figure 10.1 IPI Wiring Diagram RC300AU Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 38: Optional Accessories Requirements

    WALL SWITCH 2187-198 GREEN SURROUND (MAIN) SWITCH VALVE OPTIONS NG 2166-302 LP 2166-303 * NOTE: GROUND FROM WIRE HARNESS MUST BE ATTACHED TO UNPAINTED METAL Figure 10.2 Fan Wiring Diagram Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 39: Rem300-Hng-Au Instructions

    The RC300AU is approved for interior installation and should not be used in exterior applications. • Keep remote control out of reach of children. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 40 Figure 10.5. Remote in Housing Figure 10.3. Temperature Scale 5. Close the housing door. See Figure 10.6. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 41 7 min. ON, 12 min. OFF FAN CORD FAN CORD LEARN BUTTON Figure 10.9 Programming RC300AU AUX 300 AUX 300 MODULE MODULE Figure 10.8. Plug Fan into AUX300CE Module Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 42 Use the SELECT button to select the current Select feature. Use the UP and DOWN arrows to toggle through the menu functions and value selec- tions in the submenus. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 43 AUX and AUX2 can be activated when the fl ame is off seconds. from the remote’s OFF mode. When the fi replace is turned back ON the AUX1 and AUX2 settings will be restored to the previous ON setting. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 44 Turn off power to the fi replace (if back-up batteries are is disabled. not installed): • Locate house circuit breaker for fi replace. • Turn off the circuit breaker. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 45 At control module, turn off fi replace by sliding the ON/OFF/RE- Remote control or control MOTE switch to OFF. Warning! Risk of Burns! Fireplace is hot. module failure Use caution when accessing module. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 46: Finishing

    fi rebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to Section 1.E. Figure 11.1 Clearances to Mantels or other Combustibles above Appliance Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 47: Appliance Setup

    See Section 12.J: Optional Accessories. NO MEDIA BETWEEN BURNER TRACKS Figure 12.1 Placement of Glass Panels MEDIA ALLOWED IN SHADED AREA ONLY Figure 12.3 Placement of Ceramic Rock Media Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 48: Fixed Glass Assembly

    Verify top latch- es are fully engaged and then fasten the two bottom Air Shutter Settings latches. Natural Gas Propane Gas COSMO-I30AU 3 mm 6.5 mm Figure 12.4 Fixed Glass Assembly Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 49: Decorative Fronts And Surrounds

    BK= Black, GT= Graphite, GY= Fog Gray, RED= High gloss red, EB= High gloss ebony Refer to the installation instructions supplied with the doors and the surrounds. Contact dealer for further information. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 50: Optional Accessories

    Ceramic Fiber Stones, gray and white FAN SPEED TRANSMISSION INDICATOR MEDIA-STONES-WH Ceramic Fiber Stones, white only ADJUSTABLE AUXILIARY LOW BATTERY ADJUSTABLE INDICATOR OUTPUT (ON/OFF) FUNCTION LEVEL INDICATOR ROOM TEMP DISPLAY TIMER DISPLAY/FUNCTION Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 51: Troubleshooting

    D. Pilot valve solenoid. Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 52 B. Shutter Setting Check to assure correct shutter setting for your model and gas type. C. Gas Type Assure correct fuel matches unit gas model and components. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 53: Maintenance Tasks

    2. Replace batteries in remote transmitters and battery-powered receivers. Carbon Deposition 1. Appliances incorporating a live fuel effect, and designed to operate with luminous fl ames, may exhibit slight carbon deposition. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 54: Reference Materials

    COSMO-I30AU COSMO-I30AU Location Location Inches Millimeters Inches Millimeters 20-3/16 4-13/16 30-1/2 27-7/16 2-1/4 12-13/16 3-15/16 20-1/2 5-3/16 17-5/8 13-7/8 1-3/4 10-1/8 2-1/4 4-7/16 1-3/4 4-1/2 Figure 14.1 Appliance Dimensions Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 55: Service Parts

    Valve Assembly Refer to Valve page Glass Door Assembly GLA-2206 Control Panel 2222-129 Burner Leg 2203-103 Power Cord Assembly 2222-374 Additional service part numbers appear on following page. 6/14 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 56 AUX300-CE, Pre SN #0023019789 must also order Jumper Wire (2166-375) 2166-340 **Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long Additional service part numbers appear on following page. Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...
  • Page 57 Pre SN #0022998773 Pilot Orifi ce N Post SN #002298773 593-528 Pre SN #0022998773 2098-512 Pilot Orifi ce P Post SN #002298773 593-527 Regulator N NGK-DXV-50 Regulator P LPK-DXV-50 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

  • Page 58: Contact Information

    5890485, 5941237, 6006743, 6019099, 6053165, 6145502, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729, 8147240 or other U.S. and foreign patents pending. 2000-945B Printed in U.S.A. - Copyright 2014 Heat & Glo • Cosmo-I30AU • 2243-900 Rev. V • 6/14...

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