Heat & Glo Cosmo-I30 Owner's Manual
Heat & Glo Cosmo-I30 Owner's Manual

Heat & Glo Cosmo-I30 Owner's Manual

Installation and operation
Table of Contents

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Models:
Cosmo-I30
Cosmo-I35
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
This appliance may be installed as an OEM installation in
manufactured home (USA only) or mobile home and must be
installed in accordance with the manufacturer's instructions
and the manufactured home construction and safety standard,
Title 24 CFR, Part 3280 or Standard for Installation in Mobile
Homes, CAN/CSA Z240MH, in Canada.
This appliance is only for use with the type(s) of gas indicated
on the rating plate.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11
Owner's Manual
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance
in installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Installation and Operation
1

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Summary of Contents for Heat & Glo Cosmo-I30

  • Page 1 Technologies suggests NFI certifi ed or factory trained This appliance is only for use with the type(s) of gas indicated professionals, or technicians supervised by an NFI on the rating plate. certifi ed professional. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 2: Congratulations

    00,000 00,000 00,000 00,000 MIN. MIN. INPUT INPUT BTUH: BTUH: 00,000 00,000 00,000 00,000 Serial Serial ORIFICE ORIFICE SIZE: SIZE: #XXXXX #XXXXX #XXXXX #XXXXX XXXXXXXX XXXXXXXX (Serie): (Serie): Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 3: Table Of Contents

    D. Contact Information ......40 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 4: Limited Lifetime Warranty

    B. Limited Lifetime Warranty Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 5 B. Limited Lifetime Warranty (continued) Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 6: Listing And Code Approvals

    Cosmo-I35 (NG) CANADA 25,200 13,950 (2000-4500 FT) 23,000 13,500 (0-2000 FT) Cosmo-I30 (LP) CANADA 20,700 12,150 (2000-4500 FT) 27,500 14,500 (0-2000 FT) Cosmo-I35 (LP) CANADA 24,750 14,000 (2000-4500 FT) Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 7: User Guide

    DECORATIVE DOORS (NOT SHOWN) SECTION 2.D. FIXED GLASS ASSEMBLY MANTEL (NOT SHOWN) SECTION SECTION 12.F. 5.B AND 11.A HEARTH CLEAR SPACE SECTION 2.C. Figure 2.1 General Operating Parts Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 8: Clear Space

    Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one. For more information refer to the instructions supplied with your decorative door or front. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 9: Control Module Operation

    Set the module selector switch to the OFF position. • Wait fi ve (5) minutes to allow possible accumulated gas to clear. • Set the module selector switch to ON or REMOTE position. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 10: Lighting Instructions (Ipi)

    For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Final inspection by Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 11: After Appliance Is Lit

    Is it normal to see the pilot fl ame burn turned off. Some optional control systems available with IPI models may allow pilot fl ame to continually? remain lit. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 12: Maintenance And Service

    • Carefully set fi xed glass assembly in place on appliance. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 13: Maintenance Tasks-Service Technician

    • Confi rm there is no damage to glass or glass frame. Replace as necessary. • Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged. Replace as necessary. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 14 • Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sense rod. Replace pilot as necessary. (IPI only) Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 15: Installer Guide

    SECTION 5.B AND 11.A SURROUND OR FRONT NOT SHOWN SECTION 2.D AND 8.D. HEARTH EXTENSION GAS LINE (SECTION 9) ACCESS THROUGH EXISTING MASONRY OR WOODBURNING FIREPLACE Figure 4.1 Typical System Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 16: Design And Installation Considerations

    Noncorrosive leak check solution 1/2 - 3/4 inch length, #6 or #8 Self-drilling screws Caulking material (300º F minimum continuous exposure rating) Stove cement (1200ºF or higher continuous exposure rating) Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 17: Fireplace Size Requirements

    **Unit depth is measured to the back of the surround to give the depth needed for installation. In addition to these dimensions, also reference Clearances and Mantel Projections (Section 5.B). Figure 5.1 Fireplace Opening Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 18: Mantel And Wall Projections

    fi rebox. Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to section 1.E. Figure 5.3 Mantel Clearances Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 19: Termination Locations

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 20: Installation Preparation

    • It is recommended that extra length of gas line be installed within the existing wood burner or masonry fi replace to allow removal of the insert for future servicing needs. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 21: Installing Vent Pipe And Appliance

    INLET AIR STARTING COLLAR NOTE: TO ACHIEVE OPTIMUM PERFOR- MANCE OF INSERT, MINIMIZE OR AVOID BENDS IN EXHAUST VENT PIPE. STARTING COLLAR BRACKET EXHAUST STARTING COLLAR Figure 8.1 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 22: Placing, Securing And Leveling The Appliance

    Blower Function • Attach surround. Follow instructions for surround installation included with the front. • Push insert into the opening so that it tightly overlaps the fi replace opening. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 23: Installing Adaptor And Termination Cap

    VENT PIPE VENT PIPE screws. Connect both the LINK-ZC-ADPB to Class A Pipe and the termination cap to the LINK-ZC-ADPB with the Figure 8.6 self tapping screws provided. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 24: Gas Information

    fl exible gas connector are connected to the 1/2 inch (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 25: Electrical Information

    TO CORD AUX1 AUX2 MODULATION ASSEMBLY (110V) BATTERY PACK 6V DC ORANGE GREEN ROCKER (PILOT) SWITCH (MAIN) BROWN WALL SWITCH OR REMOTE INSTALL GROUND Figure 10.1 IPI Wiring Diagram Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 26: Optional Accessories Requirements

    BLK (2) TO VALVE BRACKET (GROUND) PLUG INTO 120V EXISTING OUTLET DC REGULATOR RECEPTACLE VARIABLE SPEED CONTROL BLOWERS BLOWER TEMPERATURE RECEPTACLE SENSOR SWITCH Figure 10.2 Fan Wiring Diagram Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 27: Fan Wiring With Remote

    RC200/RC300 REMOTE. PLUG INTO 120V EXISTING OUTLET DC REGULATOR RECEPTICLE BLOWERS AUX 300 MODULE TO CONTROL MODULE BLOWER RECEPTICLE Figure 10.3 Wiring Diagram - Fan with RC200/RC300 Remote Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 28: Finishing

    Combustible facings must not extend behind the insert surround. For non-combustible material specifi cations refer to section 1.E. Figure 11.1 Clearances to Mantels or other Combustibles above Appliance Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 29: Appliance Setup

    (see Figure 12.2). SMOOTH SURFACE MUST FACE OUT Figure 12.1 Placement of Glass Panels Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 30: Fixed Glass Assembly

    Verify top latches are fully engaged and then fasten the two bottom latches. COSMO-I30 1/8 in. 1/4 in. COSMO-I35 1/8 in. 1/4 in. Figure 12.3 Fixed Glass Assembly Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 31: Troubleshooting

    D. Pilot valve solenoid Verify that 1.5 to 1.8 VDC is supplied to pilot solenoid from module. If below 1.5 volts, replace module. If 1.5 volts or greater, replace valve. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 32 fl ame sensing rod. Verify continuity with a multi-meter with ohms set at lowest range. Replace pilot if any damage is detected. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 33: Reference Materials

    1-3/4 1-3/4 10-1/2 9-1/2 *Note: Location G on Figure 14.1 is measuring the appliance depth, for installation depth reference Location G on Figure 5.1. Figure 14.1 Appliance Dimensions Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 34: Vent Kits Components

    FLEX3-30: One 3 inch fl exible liner expands to 30 feet. FLEX-CNCT: Connector kit - 3 inch liner to 3 inch liner, one connector per kit. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 35 COSMO-I30 C. Service Parts 30” Modern Metal Insert, IPI Beginning Manufacturing Date: June 2010 Ending Manufacturing Date: ______ Part number list on following page. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 36: Service Parts List

    Conversion Kit LP LPK-COSMOI30 Pilot Orifi ce NG 2098-520 Pilot Orifi ce LP 2098-512 Regulator NG NGK-DXV-50 Regulator LP LPK-DXV-50 Additional service part numbers appear on following page. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 37 COSMO-I35 C. Service Parts Beginning Manufacturing Date: June 2010 35” Modern Metal Insert, IPI Ending Manufacturing Date: ______ Part number list on following page. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 38 Conversion Kit LP LPK-COSMOI35 Pilot Orifi ce NG 2098-520 Pilot Orifi ce LP 2098-512 Regulator NG NGK-DXV-50 Regulator LP LPK-DXV-50 Additional service part numbers appear on following page. Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 39 Transformer 2166-305 12.13 Control Module 2166-307 12.14 Temp Sensor Switch 046-018A **Fuse for battery pack can be sourced locally, not a warranty item. Specs are 500mA~10A 3/4” long Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...
  • Page 40: Contact Information

    5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712, 6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending. 2000-945 Printed in U.S.A. - Copyright 2011 Heat & Glo • Cosmo-I30, Cosmo-I35 • 2239-900 Rev. H • 1/11...

This manual is also suitable for:

Cosmo-i35

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