Yukon Trail Puma 200 Owner's Manual
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Yukon Trail Puma 200 Owner's Manual

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Read Instructions Before Using Your New Puma 200

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Summary of Contents for Yukon Trail Puma 200

  • Page 1 Read Instructions Before Using Your New Puma 200...

  • Page 2: Table Of Contents

    Table of Contents NOTICE..............2 SAFETY GEAR..............3 MODIFICATION OF VEHICLE..........3 SPECIFICATIONS.............4 PARTS & SUBASSEMBLIES..........5 OPERATION ..............6 FUEL VALVE.............6 ENGINE STARTING AND STOPPING........7 SWITCHES ON THE RIGHT HANDLEBAR......8 CHECK-UPS, ADJUSTMENT AND MAINTENANCE.......9 CHANGING THE OIL............10 CHECK-UP OF SPARK PLUG ..........10 CHECKING &...

  • Page 3: Notice

    NOTICE! NOTICE! Failure to follow these instructions nullifies any warranty, whether stated or implied. Before operating your Puma 200 Mini Bike Warning! A pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components.

  • Page 4: Safety Gear

    MODIFICATION OF THE VEHICLE CAUTION Never perform any unauthorized modifications to this vehicle. Only use original replacement part which can be obtained through YUKON TRAIL INC. 877-441-6999 DO NOT RETURN STORE. For questions regarding assembly and use, call Customer Service: 877-441-6999.

  • Page 5: Specifications

    SPECIFICATIONS Description Data Description Data 1680mm Cylinder bore 6.8cm X 15.41cm Overall length (66.14 inch) x stroke (2.68” X 2.13”) 800.1mm PTO shaft Overall width Counter clockwise (31.5 inch) rotation 979.9mm Overall height Output, max 6.5hp at 3600 rpm (38.58 inch) 1162mm 9.76 ft-lbs.

  • Page 6: Parts & Subassemblies

    PARTS & SUBASSEMBLIES Throttle twist grip Hand brake Headlight Clutch Cover Drive Chain Footrest Front Shock Front Wheel Rear Wheel Kickstand Vehicle Identification Number Decorative Tank Seat Cushion EPA Sticker Air Filter Side Panel Gas Tank Pull Start Cord Brake Drum Fender DO NOT RETURN STORE.

  • Page 7: Operation

    OPERATION FUEL VALVE Fuel filling The capacity of the fuel tank is 4.2L (.95 gal). Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening. DO NOT MIX GAS AND OIL TOGETHER, THIS IS A 4-STROkE ENGINE.

  • Page 8: Engine Starting And Stopping

    ENGINE STARTING AND STOPPING Never start the engine in a closed place as the exhausted gas from the vehicle contains toxic carbon monoxide. Starting Engine: 1. Place fuel valve lever to “ON” Position. 2. Place Choke lever to “ON” Position. 3.

  • Page 9: Switches On The Right Handlebar

    SWITCHES ON RIGHT HANDLEBAR Ignition switch The ignition switch is provided on the right handlebar. When the switch is turned to “ ” (off) position, the engine will not start or stops the engine. When the switch is turned to “ ”...

  • Page 10: Check-Ups, Adjustment And Maintenance

    CHECK-UPS, ADJUSTMENT AND MAINTENANCE Checking the Oil Check the engine oil each time prior to operating the mini bike. The oil level should be between the upper and lower lines of the oil gauge. 1. Set the Mini Bike on level ground, screw off the oil gage plug, wipe the oil gage rod clean and then insert the gage plug into the crankcase again to check the oil level.

  • Page 11: Changing The Oil

    CHANGING THE OIL 1. Remove the “Screw Plug” located at the bottom of the engine and let the oil drain into an approved collection container. DO NOT PERFORM THIS PROCEDURE WHILE THE ENGINE IS HOT. SERIOUS BURNS COULD RESULT FROM CONTACT WITH HOT OIL. 2.

  • Page 12: Checking & Cleaning The Air Filter

    CHECKING & CLEANING THE AIR FILTER 1. Remove seat to access air filter. Seat is removed by removing nut located under seat (see photo). 2. Locate Air Filter Box under seat and remove cover. 3. Remove air filter. 4. Remove foam cover from Air filter element. 5.

  • Page 13: Adjusting The Throttle Cable

    ADJUSTING THE THROTTLE CABLE Make sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at the hand throttle. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-6mm (.078 -.24in) . If the grip cannot be moved freely, turn the adjusting nut to ensure proper operating movement.

  • Page 14: Adjustment Of Rear Brake

    ADJUSTMENT OF REAR BRAKE 1. The front brake hand grip should have free operating movement of 5-7mm (.2-.3in). 2. To make adjustment, turn rear adjusting nut clockwise to reduce and counterclockwise to increase the free operating movement of the hand brake. 3.

  • Page 15: Adjustment Of Chain

    ADJUSTMENT OF CHAIN When chain adjustment is needed, loosen rear axle bolt . Turn the chain adjusting nuts on the left and right sides to adjust the tension of the chain and to align the marking of the chain adjuster with the engraved lines in the similar position on both sides.

  • Page 16: Vehicle Washing

    VEHICLE WASHING Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. CAUTION Washing the Mini Bike with over-pressurized water may cause damage to some of its components.

  • Page 17: Instructions For Storage

    INSTRUCTIONS FOR STORAGE If the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage.

  • Page 18: Resumption Of Service After Storage

    SERVICE AFTER STORAGE 1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the vehicle has been out of service for over 4 months. 2. Drain off the remaining atomized anti-rust oil from the fuel tank, followed by filling it with fresh gasoline therein.

  • Page 19: Maintenance Routine Diagram

    MAINTENANCE SCHEDULE 1ST MO./20 EVERY 3 MO./50 EVERY 6 MO./100 EVERY YR./300 ITEM OF MAINTENANCE HRS. HRS. HRS. HRS. Engine oil-Check *Engine oil-Change Air filter-Check *Air filter-Clean *Air filter-Change *Carburetor sediment cup-Clean Spark plug-Check-Adjust Spark plug-Replace Idle speed-Check-Adjust **valve clearance-Check-Adjust Fuel tank and filter-Clean Fuel tube-Check Front shock...

  • Page 20: Troubleshooting

    TROUBLESHOOTING Engine will not Start 1. Fuel valve OFF Move Fuel valve lever to ON. 2. Choke OPEN Move Chock Lever to CLOSED 3. Out of fuel Refuel 4. Bad fuel; engine stored without treating or draining Drain fuel and carburetor. gasoline, or refueled with bad Refuel with fresh gasoline gasoline...

  • Page 21: Emission Control System Warranty

    A COPY OF THE SALES RECEIPT AND UPC BAR CODE MUST BE INCLUDED WITH THIS REGISTRATION CARD. Thank you for purchasing an Yukon Trail, Inc. Puma 200 Mini Bike. If there are parts missing or if your Puma 200 Mini Bike does not run properly, do not return your Puma 200 Mini Bike to the place of purchase.

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