Honda CRF50F 2004-2015 Service Manual page 100

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CYLINDER/PISTON INSPECTION
Inspect
the
cyli
nder bore for wear or
damage.
Measure the
cvl
inder
I.D.
in X and Y axis at three
levels.
Take the maximum reading
t
o
deter
mine
the cylin-
der
wear.
SERVICE
LIMIT:
39.05 mm (1 .537 in
)
Calculate the
piston-Io-cylinder clearance.
Take
a
maximum
reading to determine
the
clear-
ance.
Refer
to page 8-6
for measurement
of
the piston
0 .0.
SERVICE UMIT:
0.15
mm (0.006 in
)
Calculat
e
the taper and out of round
at
three
levels
in
X
and Y
axis. Take the maximum
reading
to
determine them.
SERVICE
LIMITS:
Taper:
Out of round
:
0.10 mm (0.004 in
)
0.10 mm (0.004 in
)
The cylinder
must be
rebored and an oversize pis·
ton fined if
the
service limits are exceeded
.
The
following oversize
pistons
are
available:
0.25 mm (0.010 in
)
0.50 mm (0.020 in
)
The
piston
to
cyl
inder clearance
for the
oversize
pis-
ton must
be:
0.010
-
0.040 mm
(0.0004 - 0.0016 in).
Inspect
the
top of
the
cyl
inder for
warpage.
SERVICE UMIT: 0.05 mm (0.002 in
)
Remove
any carbon
deposits from the
pist
on
ring
grooves, using an old
piston
ring as shown.
CYLINDER/PISTON
TOP
MIDDLE
BOTTOM
8-5

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