Honda CRF80F 2009 Owner's Manual
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Honda CRF80F 2009 Owner's Manual

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2009
Honda CRF80F
OWNER'S MANUAL
FOR OFF-ROAD USE ONLY
This vehicle is designed and manufactured for off-road use only.
USA only:
It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety
Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or
highways is illegal. The vehicle is equipped with a USDA qualified spark arrester. Obey local laws and
regulations.
It conforms to US EPA, California, and Environment Canada emission regulations for off-road motorcycles.

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  • Page 1 2009 Honda CRF80F OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. USA only: It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
  • Page 2 A Few Words About Safety Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
  • Page 3 A Few Words About Safety You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions. You CAN be HURT if you don’t follow instructions. Safety Headings ––...

  • Page 4: Servicing Your Honda

    Why your motorcycle needs regular Important safety information, a special maintenance, what you need to know message for parents, precautions about before servicing your Honda, a loading, accessories, and modifications, maintenance schedule, and instructions and the location of safety labels.
  • Page 5 Technical Information ......ID numbers, technical specifications, and other technical facts. Consumer Information ......Information on warranties and how to get Honda service manuals. Table of Contents ........Sequential listing of topics in this owner’s manual. Contents...
  • Page 6 We also recommend that you read the owner’s road motorcycle. manual before you ride. It’s full of facts, instructions, safety information, and helpful When you own a Honda, you’re part of a tips. To make it easy to use, the manual − worldwide family of satisfied customers contains a table of contents, a detailed list of people who appreciate Honda’s reputation for...
  • Page 7 Honda dealer knows your motorcycle best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your Honda dealer so we will be able to contact you concerning important product information. You may also want to visit our website at www.honda.com.

  • Page 9: Table Of Contents

    Motorcycle Safety This section presents some of the most Important Safety Information ......important information and recommendations to Important Message to Parents ......help you ride your motorcycle safely. Please Loading, Accessories & Modifications ..take a few moments to read these pages. This Loading ............

  • Page 10: Motorcycle Safety

    Important Safety Information Your motorcycle can provide many years of Always Wear a Helmet − service and pleasure if you take responsibility It’s a proven fact: helmets significantly reduce for your own safety and understand the the number and severity of head injuries. So challenges you can meet while riding.
  • Page 11 Important Safety Information Ride Off-road Only Be Alert for Off-road Hazards Your motorcycle is designed and manufactured The terrain can present a variety of challenges for off-road use only. The tires are not made when you ride off-road. Continually ‘‘read’’ for pavement, and the motorcycle does not the terrain for unexpected turns, drop-offs, have turn signals and other features required...
  • Page 12 So don’t drink and ride, and don’t let your friends drink and ride either. Keep Your Honda in Safe Condition It’s important to keep your motorcycle properly maintained and in safe riding condition. Having a breakdown can be difficult, especially if you are stranded off-road far from your base.

  • Page 13: Important Message To Parents

    Important Message to Parents Your child’s safety is very important to Honda. PHYSICAL ABILITY is an important That’s why we urge you to read this message consideration. For example, riders must be big before you let any young person ride this enough to hold the motorcycle up, get on, and motorcycle.
  • Page 14 (For help in finding a qualified instructor, talk Young people who take unnecessary risks, with your Honda dealer.) Even if you’re not the make bad judgments, and don’t obey rules are main teacher, it’s up to you to ensure your not ready to ride this motorcycle.
  • Page 15 Important Message to Parents SUPERVISION is another important obligation of parents. Even after youngsters have become skilled off-road riders, they should always ride with adult supervision. It helps to regularly remind young riders of basic safety rules and precautions. And remember, it’s your responsibility to see that the motorcycle is properly maintained and kept in safe operating condition.

  • Page 16: Loading, Accessories & Modifications

    Loading, Accessories & Modifications Your Honda was designed as a rider-only More specific information on load limits, motorcycle. It was not designed to carry a accessories, and modifications follows. passenger or cargo. A passenger or cargo could interfere with your ability to move around to...
  • Page 17 Loading, Accessories & Modifications Load Limits Place weight as close to the center of the Following are the load limits for your motorcycle as possible. motorcycle: Do not attach large or heavy items (such as a sleeping bag or tent) to the handlebar, fork, Maximum weight capacity or front fender.

  • Page 18: Accessories & Modifications

    Before you consider making any modifications and use of non-Honda accessories. Check with or adding an accessory, be sure to read the your dealer for assistance and always follow following information.
  • Page 19 Loading, Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your motorcycle in any way that would change its design or operation. Such changes could seriously impair your motorcycle’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or...

  • Page 20: Safety Labels

    Others provide important safety information. Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your Honda dealer for a replacement. (For USA) (For Canada)
  • Page 21 Operating Controls When you ride off-road, you need to operate Operation Component Locations ....the throttle, clutch, brakes, and other controls Operating Controls ......... without stopping to look at them. Read this Fuel Valve ..........section carefully before you ride. It describes Choke Lever ..........

  • Page 22: Operating Controls

    Operation Component Locations clutch lever front brake lever engine stop throttle grip button Operating Controls...
  • Page 23 Operation Component Locations kickstarter rear brake pedal Operating Controls...
  • Page 24 Operation Component Locations fuel valve choke lever ignition switch shift lever Operating Controls...

  • Page 25: Operating Controls

    Operating Controls Fuel Valve Turning the fuel valve ON before attempting to start the engine allows fuel to flow from the fuel tank to the carburetor. Turning the fuel valve OFF after stopping the engine prevents the flow of fuel from the fuel tank to the carburetor.

  • Page 26: Choke Lever

    Operating Controls The reserve fuel supply is: The choke lever ( ) is used for starting the 0.18 US gal (0.7 ) engine (page ). The choke increases the percentage of fuel in the fuel/air mixture The tank should be refilled as soon as possible delivered to the engine.

  • Page 27: Ignition Switch

    Operating Controls LEFT SIDE (under fuel tank) Ignition Switch The ignition switch ( ) is used to prevent unauthorized use of the motorcycle. Before riding, insert the key and turn it to the right for the ON position. Function Key Removal Position The engine cannot be The key can...

  • Page 28: Engine Stop Button

    Operating Controls Engine Stop Button Throttle The engine stop button is used to turn the The throttle controls engine rpm (speed). To engine off during normal riding situations. To increase engine rpm, rotate the grip toward you. operate, push the button in and hold it in until To reduce engine rpm, rotate the grip away the engine stops completely.

  • Page 29: Shift Lever

    Operating Controls Shift Lever Kickstarter The shift lever is used to select the next higher The kickstarter is used to start the engine. To or lower gear in the transmission. To operate, operate, swing the kickstarter out from its raise the shift lever (after pulling in the clutch stored position and depress it through its entire lever) to engage the next higher gear or depress Starting Procedure,...
  • Page 30 Operating Controls...
  • Page 31 Before Riding Before each ride, you need to make sure you Are You Ready to Ride? ........ and your Honda are both ready to ride. To help Protective Apparel ........get you prepared, this section discusses how to Is Your Motorcycle Ready to Ride? ....

  • Page 32: Before Riding

    Are You Ready to Ride? Before you ride your motorcycle for the first time, we strongly recommend that you: Protective Apparel read this owner’s manual make sure you understand all the safety For your safety, we strongly recommend that messages you always wear an approved motorcycle know how to operate all the controls helmet, eye protection, boots, gloves, long...
  • Page 33 Are You Ready to Ride? (USA only). Always wear a face shield or goggles to protect your eyes and help your Not wearing a helmet increases the vision. chance of serious injury or death in a crash. Additional Riding Gear In addition to a helmet and eye protection, we Be sure you always wear a helmet, also recommend:...

  • Page 34: Is Your Motorcycle Ready To Ride

    Is Your Motorcycle Ready to Ride? Before each ride, it’s important to inspect your Note to Parents: motorcycle and make sure any problem you If a youngster will be perf orming any of the find is corrected. A pre-ride inspection is a f ollowing pre-ride inspection procedures, it’s must because off-road riding can be tough on a your responsibility to provide caref ul...

  • Page 35: Pre-Ride Inspection

    Is Your Motorcycle Ready to Ride? Fuel Check the level and add fuel Pre-ride Inspection (page ) if needed. Also make sure the fuel fill cap is securely Check the following items before you get on fastened. the motorcycle: Drive Chain Check the condition and slack.
  • Page 36 Is Your Motorcycle Ready to Ride? Check these items after you get on the Remember, be sure to take care of any problem motorcycle: you find or have your Honda dealer correct it before you ride. Throttle Check the freeplay and adjust if needed.
  • Page 37 Braking ............Guide f or the Of f -Highway Motorcyclist Parking ............booklet that came with your Honda (USA only). Post-ride Inspection ........To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page...

  • Page 38: Basic Operation & Riding

    Basic Operation & Riding Your motorcycle is not equipped with lights. Safe Riding Precautions Do not ride at night. Before riding your motorcycle for the first time, please review the Important Saf ety Inf ormation beginning on page and the previous section, titled Bef ore Riding.

  • Page 39: Starting & Stopping The Engine

    Starting & Stopping the Engine Always follow the proper starting procedure described below. Starting Procedure Your motorcycle can be kickstarted with the To restart a warm engine, follow the procedure transmission in gear by pulling in the clutch High Air Temperature. lever before operating the kickstarter.
  • Page 40 Starting & Stopping the Engine With the throttle slightly open, operate the High Air Temperature kickstarter. Kick from the top of the stroke 35°C (95°F) or above through to the bottom with a rapid, Do not use the choke. continuous motion. Start the engine following step under Normal Air Temperature.

  • Page 41: Flooded Engine

    Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: Push the choke lever down all the way to OFF. Open the throttle fully. While pushing the engine stop button, crank the engine several times with the kickstarter.

  • Page 42: How To Stop The Engine

    Starting & Stopping the Engine How to Stop the Engine To stop the engine, shift into neutral, push the engine stop button in, and hold it in until the engine stops. Basic Operation & Riding...

  • Page 43: Shifting Gears

    Shifting Gears Depress the shift lever from neutral down to 2 3 4 5 first gear. Release the front brake. Gradually open the throttle while you slowly release the clutch lever. If engine rpm (speed) is too low when you release the clutch lever, the engine will stall.
  • Page 44 Shifting Gears To continue shifting up to each higher gear, repeat step . To shift down to a lower gear, close the Downshif ting can help slow your motorcycle, throttle, pull the clutch lever in, and depress especially on downhills. However, the shift lever.

  • Page 45: Braking

    Braking To slow or stop, apply the front brake and rear Generally, reduce your speed or complete brake smoothly, while downshifting to match braking before beginning a turn. Avoid braking your speed. Gradually increase braking as you or closing the throttle quickly while turning. feel the brakes slowing your speed.
  • Page 46 Braking When descending a long, steep grade, use engine compression braking by downshifting, with intermittent use of both brakes. When you brake to a stop, pull the clutch lever in before stopping completely to prevent stalling the engine. For support, put your left foot on the ground first, then your right foot when you have finished braking.

  • Page 47: Parking

    Parking Lower the side stand to support your motorcycle. Turn the ignition switch OFF and remove the key. If you’re finished riding for the day, also turn the fuel valve OFF. Always choose a level place to park. Basic Operation & Riding...

  • Page 48: Post-Ride Inspection

    Post-ride Inspection When you return home after riding, thoroughly clean your motorcycle and remove any dirt, mud, brush, rocks or other objects you may have picked up along the way. After cleaning, carefully inspect your motorcycle for leaks or damage. Be sure to lubricate the drive chain (page to prevent rusting.

  • Page 49: Bef Ore You Service Your Honda The Importance Of Maintenance

    Keeping your motorcycle well maintained is An optional tool kit may be available. Check absolutely essential to your safety. It’s also a with your Honda dealer’s parts department. good way to protect your investment, get maximum performance, avoid breakdowns, and USA only have more fun.

  • Page 50: Service Preparations Maintenance Component Locations

    Servicing Your Honda Service Preparations Engine Maintenance Component Locations ....Throttle ............Tools ............... Clutch System ..........Side Cover Removal ........Engine Idle Speed .......... Spark Plug ............Service Procedures Spark Arrester ..........Fluids & Filters Fuel ..............Chassis Engine Oil ............
  • Page 51 If your motorcycle overturns or is involved in a is designed to be ridden over rough off-road crash, be sure your Honda dealer inspects all major parts, even if you are able to make some terrain.
  • Page 52 However, if you allow a youngster to perf orm or assist in any maintenance task, such as f illing the tank with gasoline, you should provide close supervision to make sure that it is perf ormed saf ely. Servicing Your Honda...

  • Page 53: Maintenance Safety

    Always follow the procedures and precautions in this owner’s manual. Injury from moving parts. Do not run the engine unless instructed to do so. (cont’d) Servicing Your Honda...
  • Page 54 To reduce the possibility of a fire or explosion, be careful when working around gasoline. Use only a non-flammable (high − flash point) solvent such as kerosene not − gasoline to clean parts. Keep cigarettes, sparks, and flames away from all fuel- related parts. Servicing Your Honda...

  • Page 55: Maintenance Schedule

    If you do not feel capable of performing a given task or need assistance, remember that The Maintenance Schedule also includes items your Honda dealer knows your motorcycle best that involve more extensive procedures and and is fully equipped to maintain and repair it.
  • Page 56 Refer to the official Honda Service Manual lubricate (page replace ＊＊ In the interest of safety, we recommend these items be serviced only by your Honda dealer. Servicing Your Honda...
  • Page 57 Cam Chain Tension Engine Idle Speed ＊ Should be serviced by your Honda dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page ＊＊ In the interest of safety, we recommend these items be serviced only by your Honda dealer.
  • Page 58 − Steering Head Bearings ＊ Should be serviced by your Honda dealer, unless the owner has the proper tools and service data and is mechanically qualified. Refer to the official Honda Service Manual (page ＊＊ In the interest of safety, we recommend these items be serviced only by your Honda dealer.

  • Page 59: Maintenance Record

    (km) 600 (1,000) or 6 1,200 (2,000) or 12 1,800 (3,000) or 18 2,400 (4,000) or 24 3,000 (5,000) or 30 3,600 (6,000) or 36 4,200 (7,000) or 42 4,800 (8,000) or 48 5,400 (9,000) or 54 Servicing Your Honda...

  • Page 60: Maintenance Component Locations

    Maintenance Component Locations clutch lever front brake lever throttle grip fuel fill cap Servicing Your Honda...
  • Page 61 Maintenance Component Locations throttle stop screw (engine idle speed) engine oil filler cap/dipstick spark plug spark arrester rear brake pedal engine oil drain bolt clutch adjuster (under engine) Servicing Your Honda...
  • Page 62 Maintenance Component Locations air cleaner choke lever drive chain Servicing Your Honda...

  • Page 63: Tools

    Saf ety Precautions on page The nipple wrench is delivered with your motorcycle. You will need to provide your own tools to perform any owner maintenance other than tightening or loosening the spokes (USA only). (1) nipple wrench Servicing Your Honda...

  • Page 64: Side Cover Removal

    Slide the top of the side cover under the bottom edge of the seat. Align the side cover prongs with the rubber grommets. Press the side cover into position. Install the securing bolt and tighten it. (1) bolt (2) prongs (3) rubber grommets Servicing Your Honda...

  • Page 65: Fuel

    If pinging or spark knock occurs at a steady engine speed under normal load, change brands of gasoline. If pinging or spark knock persists, Fuel Recommendation consult your Honda dealer. Type unleaded We recommend that you use unleaded fuel Pump Octane...
  • Page 66 Stop the engine and keep heat, sparks and flame away. Handle fuel only outdoors. Wipe up spills immediately. (3) front number plate (1) fuel fill cap (4) filler neck (2) breather tube Servicing Your Honda...
  • Page 67 After refueling, turn the fuel fill cap clockwise until it is secure. Check that the breather tube is properly seated in the front number plate. If you replace the fuel fill cap, use only a Honda Genuine replacement part. Servicing Your Honda...

  • Page 68: Engine Oil

    (weight) SAE 10W-30 cause serious damage to the engine and JASO T 903 standard transmission. ＊＊ suggested oil Pro Honda GN4 4-stroke oil (USA & Canada), or Honda 4-stroke oil (Canada only), or an equivalent motorcycle oil Servicing Your Honda...
  • Page 69 Do not use API SH or higher oils displaying a circular API ‘‘energy conserving’’ service label on the container. They may affect lubrication and clutch performance. NOT RECOMMENDED Do not use non-detergent, vegetable, or castor based racing oils. (cont’d) Servicing Your Honda...
  • Page 70 There are two classes: MA and MB. Oil conforming to the standard is labeled on the oil container. For example, the following label shows the MA classification. (1) code number of the sales company of the oil (2) oil classification Servicing Your Honda...
  • Page 71 Insert the oil filler cap/dipstick and screw it (2) upper level mark (3) lower level mark in tightly. Check for oil leaks. Park your motorcycle on a firm, level surface. Clean around the oil filler cap/dipstick ( ) and nearby surfaces. Servicing Your Honda...
  • Page 72 Pour the drained oil into a suitable container and dispose of it in an approved manner (page Improper disposal of drained f luids is harmf ul to the environment. (1) oil drain bolt (2) sealing washer Servicing Your Honda...
  • Page 73 18 lbf·ft (24 N·m , 2.5 kgf·m) Check for oil leaks. Pour the recommended oil into the crankcase, approximately: 1.0 US qt (0.9 ) Install the oil filler cap/dipstick securely. Start the engine. Let it idle 3-5 minutes, then turn it off. Servicing Your Honda...

  • Page 74: Air Cleaner

    Service the air cleaner more frequently if you and spark plug fouling. ride in unusually wet or dusty areas. Your Honda dealer can help you determine the correct service interval for your riding Improper or lack of proper air cleaner conditions.
  • Page 75 Replace the air cleaner if it is damaged. Allow the air cleaner to dry thoroughly before applying oil. A wet air cleaner will not fully absorb the oil. (4) retainer (cont’d) (5) air cleaner Servicing Your Honda...
  • Page 76 Air Cleaner Pour clean Pro Honda Foam Filter Oil or an Install the left side cover (page equivalent (Canada: Honda Foam Filter Oil or an equivalent) over the entire surface of the air cleaner. Use both hands to evenly spread the oil into the air cleaner. Gently squeeze out any excess oil.

  • Page 77: Throttle

    ＋ ＋ open in all steering positions. If you can’t get the freeplay within the − − specified range, contact your Honda dealer. (2) rubber dust cover ( ) increase freeplay ＋ (3) lock nut ( ) decrease freeplay −...

  • Page 78: Throttle

    Check the cable for tension or stress in all steering positions. Lubricate the cables with a commercially available cable lubricant to prevent premature rust and corrosion. (1) throttle (2) throttle cable Check that the throttle assembly is positioned properly and the securing bolts are tight. Servicing Your Honda...

  • Page 79: Clutch System

    Pull the rubber dust cover ( ) back. Loosen the upper lock nut ( ). If necessary, adjust to the specified range. Turn the upper clutch cable adjuster ( ) to Improper freeplay adjustment can cause obtain the specified freeplay. premature clutch wear. (cont’d) Servicing Your Honda...
  • Page 80 Hold the lower adjusting nut and tighten the lower lock nut. Check the adjustment. ＋ ＋ − − (5) lower adjusting nut ( ) increase freeplay ＋ (6) lower lock nut ( ) decrease freeplay − Servicing Your Honda...
  • Page 81 Make sure the engine does not stall and the motorcycle does not creep. Gradually release the clutch lever and open the throttle. Your motorcycle should move smoothly and accelerate gradually. (7) clutch lock nut (8) clutch adjuster (cont’d) Servicing Your Honda...

  • Page 82: Clutch System

    Other Inspections & Lubrication kinked or worn, or the clutch discs may be worn. See your Honda dealer or refer to the Check that the clutch lever assembly is official Honda Service Manual (page positioned properly and the securing bolts are tight.

  • Page 83: Engine Idle Speed

    RIGHT SIDE Ten minutes of stop-and-go riding is sufficient. Do not attempt to compensate for faults in other systems by adjusting idle speed. See your Honda dealer for regularly scheduled carburetor adjustments. − − ＋...

  • Page 84: Spark Plug

    Standard CR7HSA (NGK) U22FSR-U (DENSO) CR6HSA (NGK) For cold climate (below 5°C, 41°F) U20FSR-U (DENSO) For extended high CR8HSA (NGK) speed riding U24FSR-U (DENSO) (1) center electrode (2) side electrode (3) spark plug gap Servicing Your Honda...
  • Page 85 With the plug washer attached, thread the Reinstall the spark plug cap. Take care to spark plug in by hand (to prevent cross- avoid pinching any cables or wires. threading). Servicing Your Honda...

  • Page 86: Spark Arrester

    (1) bolts (3) gasket (2) spark arrester (4) muffler Allow the engine and muffler to cool. Remove the bolts ( ), the spark arrester ( ), and the gasket ( ) from the muffler ( ). Servicing Your Honda...

  • Page 87: Spark Arrester

    ( ). Be careful to muffler and tighten the bolts securely. avoid damaging the spark arrester screen. The spark arrester must be free of breaks and holes. Replace, if necessary. Check the gasket. Replace, if necessary. (5) spark arrester screen Servicing Your Honda...

  • Page 88: Suspension

    If any suspension components appear worn or damaged, see your Honda dealer for further inspection. Your dealer is qualified to determine whether or not replacement parts or repairs are needed.
  • Page 89 RIGHT SIDE Check the security of all handlebar and fork mounting bolts ( ). If any front suspension components appear worn or damaged, see your Honda dealer for further inspection. Rear Suspension Inspection LEFT SIDE (1) swingarm bushing (2) shock absorber attachment points (3) suspension linkage attachment points Place the motorcycle on a maintenance stand.
  • Page 90 ( ) and rear suspension linkage attachment points ( ) are secure. Check for oil leaks in the shock absorber. If any rear suspension components appear worn or damaged, see your Honda dealer for further inspection. Servicing Your Honda...

  • Page 91: Brakes

    Apply the brake, release it, then spin the wheel and check that it rotates freely. Repeat this procedure several times. (2) rubber dust cover ( ) increase freeplay ＋ (3) lock nut ( ) decrease freeplay − (4) front brake cable adjuster (cont’d) Servicing Your Honda...

  • Page 92: Brakes

    ( ) to obtain the specified freeplay. Tighten the lower lock nut. LEFT FRONT ＋ ＋ − − (5) cable guide bolt (6) lower lock nut ( ) increase freeplay ＋ (7) lower adjusting nut ( ) decrease freeplay − Servicing Your Honda...
  • Page 93 Repeat RIGHT SIDE this procedure several times. Check the freeplay. If you cannot adjust the freeplay properly, see your Honda dealer. After adjustment, push the brake arm (8) to confirm that there is proper freeplay. (1) rear brake pedal Inspection Place your motorcycle on its side stand.
  • Page 94 Repeat RIGHT REAR this procedure several times. Check the freeplay. If you can’t adjust the freeplay properly, see your Honda dealer. − − After adjustment, push the brake arm (4) to confirm that there is a gap between the adjusting nut (2) and the brake arm pin (3).
  • Page 95 ( ). Replace the brake shoes if the arrow aligns with the reference mark ( ) on the brake panel ( ) upon full application of the brake. If replacement is necessary, see your Honda dealer. (1) arrow (3) reference mark (2) brake arm...
  • Page 96 Rear: Make sure the brake rod, brake arm, Loosen the lock nut ( ) and turn the stopper spring, and fasteners are in good condition. bolt ( ). Tighten the lock nut. Check the freeplay (page Servicing Your Honda...

  • Page 97: Wheels

    Maintenance Schedule. However, information (2) spoke for wheel removal is provided for emergency (3) rim lock situations. Inspect the wheel rims ( ) and spokes ( ) for damage. Tighten any loose spokes or rim locks ( ). (cont’d) Servicing Your Honda...
  • Page 98 Raise the front wheel off the ground by round or not ‘‘true.’’ If the wobble is placing a maintenance stand or support block noticeable, see your Honda dealer for under the engine. Secure the rear of the inspection. motorcycle with tie-down straps.

  • Page 99: Wheels

    46 lbf·ft (62 N·m , 6.3 kgf·m) Check front brake adjustment (page If a torque wrench was not used to install the wheel, see your Honda dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
  • Page 100 This can cause poor brake performance or rapid brake shoe wear after reassembly. (1) adjuster (4) adjusting nuts (2) brake rod (5) rear axle nut (3) brake arm (6) rear axle shaft Servicing Your Honda...
  • Page 101 Repeat this procedure several times. If a torque wrench was not used to install the wheel, see your Honda dealer as soon as possible to verify proper assembly. Improper (7) lug assembly may lead to loss of braking capacity.

  • Page 102: Tires & Tubes

    Make sure the valve stem caps are secure. If necessary, install new caps. The following pages give detailed information on how and when to check your air pressure, how to inspect your tires for wear and damage, Servicing Your Honda...
  • Page 103 15 psi (100 kPa , 1.0 kgf/cm ) Rear 15 psi (100 kPa , 1.0 kgf/cm ) If you decide to adjust tire pressures for a particular riding condition, make changes a little at a time. (1) tread depth (cont’d) Servicing Your Honda...
  • Page 104 We recommend that tubes be replaced by your slipping inside the tire or the tire is slipping Honda dealer. Replacing a tube requires on the rim. See your Honda dealer. removing and reinstalling the wheel. Any time a tube is replaced, carefully inspect the tire as...
  • Page 105 We recommend that tires be replaced by stability. This can cause a crash in your Honda dealer. which you can be seriously hurt or killed. Always use the size and type of tires recommended in this owner’s manual.

  • Page 106: Side Stand

    LEFT SIDE Check the side stand assembly for freedom of movement. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean engine oil. (1) side stand spring Servicing Your Honda...

  • Page 107: Drive Chain

    Check slack in the lower drive chain ( ) run service in the Maintenance Schedule. midway between the sprockets. Drive chain slack should allow the following vertical movement by hand: 1 1 3/8 in (25 35 mm) − − (cont’d) Servicing Your Honda...
  • Page 108 Lubricating the chain depth of the groove in the slider exceeds the will often eliminate binding and kinking. depth limit, have your Honda dealer replace the chain slider. Chain slider depth limit: Excessive chain slack may allow the drive 0.2 in (6 mm)
  • Page 109 New Chain: 54.5 in (1,384 mm) 55.6 in (1,412 mm) from pin center to pin center. If the distance Service Limit: exceeds the service limit, the drive chain is worn out and should be replaced. (cont’d) Servicing Your Honda...
  • Page 110 Drive Chain Inspect the front and rear sprocket teeth for excessive wear or damage. If necessary, have Adjustment your Honda dealer replace a worn sprocket. LEFT SIDE Damaged Sprocket Worn Sprocket Teeth Teeth REPLACE REPLACE (1) rear axle nut (2) adjusting nut...
  • Page 111 Torque the rear axle nut to: 46 lbf·ft (62 N·m , 6.3 kgf·m) If a torque wrench is not used for this installation, see your Honda dealer as soon as possible to verify proper assembly. Recheck drive chain slack. Check rear brake pedal freeplay and adjust as necessary (page ).
  • Page 112 Inspect the drive chain for possible wear or damage. Replace the drive chain if it has damaged rollers, loose fitting links, or otherwise appears unserviceable. (1) master link retaining clip Servicing Your Honda...
  • Page 113 You may find it easier to install a new chain retaining clip will face the direction of by connecting it to the old chain with a forward wheel rotation. master link and pulling the old chain to position the new chain on the sprockets. Servicing Your Honda...

  • Page 114: Appearance Care

    Appearance Care Refer to Saf ety Precautions on page General Recommendations Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent To clean your motorcycle, you may use: − cleaning also identifies you as an owner who water −...
  • Page 115 After washing, rinse your motorcycle thoroughly with plenty of clean water to High pressure water (or air) can damage remove any residue. certain parts of your motorcycle. Dry your motorcycle with a chamois or a soft towel. (cont’d) Servicing Your Honda...
  • Page 116 Start the engine and let it idle for several minutes. The engine heat will help dry moist areas. As a precaution, ride at a slow speed and apply the brakes several times. This will help dry the brakes and restore normal braking performance. Servicing Your Honda...

  • Page 117: Tips

    Here’s helpful advice on how to prepare for an Preparing for a Ride ........off-road adventure, how to transport and store Transporting Your Honda ......your Honda, and how to be an environmentally Storing Your Honda ........responsible motorcycle owner. You & the Environment ......

  • Page 118: Preparing For A Ride

    Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at What to Take to the Riding Area least one other person in case you have trouble, and let someone know where you’re going and Along with your motorcycle and riding gear, when you expect to return.
  • Page 119 Preparing for a Ride For safety, all refueling should be done at a gas If you decide to take some tools, spare parts, or station on the way to the riding area or at your other supplies on the trail, be sure you can base camp.

  • Page 120: Transporting Your Honda

    Transporting Your Honda If you use a truck or motorcycle trailer to transport your Honda, we recommend that you follow these guidelines: Use a loading ramp. Make sure the fuel valve is off. Secure the motorcycle in an upright position, using motorcycle tie-down straps.
  • Page 121 Transporting Your Honda Check that the tie-down straps do not contact any control cables or electrical wiring. Tighten both straps until the front suspension is compressed about half-way. Too much pressure is unnecessary and could damage the fork seals. Use another tie-down strap to keep the rear of the motorcycle from moving.

  • Page 122: Storing Your Honda

    Honda Motorcycle Winter Storage Guide, your motorcycle and correct any problem available from your Honda dealer (USA only). before storing it. That way, needed repairs won’t be forgotten and it will be easier to get We suggest you perform the following your motorcycle running again.
  • Page 123 Storing Your Honda Drain the carburetor into an approved Preparation for Storage gasoline container and dispose of it in an approved manner (page ). If storage will Change the engine oil (page last longer than one month, carburetor Fill the fuel tank. Make sure the fuel fill cap draining is important, to assure proper is properly installed.
  • Page 124 Storing Your Honda Wash and dry your motorcycle. Lubricate the drive chain. Removal from Storage Inflate the tires to their recommended pressures (page Uncover and clean your motorcycle. Store your motorcycle in an unheated area, If your motorcycle has been stored for more than four months change the engine oil −...

  • Page 125: You & The Environment

    You & the Environment Owning and riding a motorcycle can be Choose Sensible Cleaners. Use a enjoyable, but you must do your part to protect biodegradable detergent when you wash nature. When you show respect for the land, your motorcycle. Avoid aerosol spray wildlife, and other people, you also help cleaners that contain chlorofluorocarbons preserve the sport of off-road riding.
  • Page 126 You & the Environment Recycle Wastes. It’s illegal and thoughtless to put used engine oil in the trash, down a drain, or on the ground. Used oil, gasoline, and cleaning solvents contain poisons that can hurt refuse workers and contaminate our drinking water, lakes, rivers, and oceans.
  • Page 127 Taking Care of the Unexpected With all the challenges you can encounter off- General Guidelines ........road, there’s a chance that sometime something If Your Engine Quits or Won’t Start ..may go wrong. This section gives practical If You Have a Flat Tire ......

  • Page 128: General Guidelines

    Taking Care of the Unexpected If a problem is relatively minor and you have General Guidelines the tools, supplies, and skills to make a permanent repair, you may be able to fix it on If something goes wrong during a ride, the first the trail and continue riding.

  • Page 129: If Your Engine Quits Or Won't Start

    Taking Care of the Unexpected If the problem is relatively minor and you The next area to check is the fuel system: have the tools, supplies, and skills to make a temporary repair, be sure to have permanent Make sure there is enough gas in the tank repairs made as soon as possible.

  • Page 130: If You Have A Flat Tire

    Taking Care of the Unexpected If the fuel system appears to be okay, check the ignition system (this requires a spark plug If You Have a Flat Tire wrench): How you handle a flat tire on the trail depends Check that the spark plug cap isn’t loose or on how serious the tube or tire damage is, and what tools and supplies you have with you.
  • Page 131 Taking Care of the Unexpected If the leak is more serious, or a temporary repair doesn’t hold, the tube must be replaced. Riding your motorcycle with a The tire will also need to be replaced if it is temporary tire repair can be risky. damaged (page ).

  • Page 132: If You Crash

    Do not ride if you will risk further injury. any problems you find. Also, be sure to have your Honda dealer check the frame and If you decide that you are capable of riding suspension after any serious crash.

  • Page 133: If You Lose Your Key

    If you don’t know your key number, call If the drive chain comes off because the the dealer where you purchased your Honda. master link clip gets knocked off, you may They may have it listed in their records. If they be able to put the chain back on with a new don’t, transport your motorcycle to them or the...
  • Page 134 Taking Care of the Unexpected If any component of the front brake system is damaged, you may be able to ride carefully back to your base using the rear brake for slowing or stopping. If the clutch lever breaks, you may be able to temporarily switch the front brake lever to the clutch side, then ride carefully back to base using the rear brake for slowing or...
  • Page 135 Technical Information This section contains dimensions, capacities, Vehicle Identification ........ and other technical data, plus information on Specifications ..........government requirements and how to break-in Break-in Guidelines ........your motorcycle. High Altitude Carburetor Adjustment ..Emission Control Systems ......Oxygenated Fuels ........

  • Page 136: Technical Information

    Vehicle Identification LEFT SIDE Serial Numbers The VIN and engine serial number are required when you register your motorcycle. They may also be required when ordering replacement parts. You may record these numbers in the Quick Ref erence section at the rear of the manual.
  • Page 137 Vehicle Identification LEFT SIDE Color Label & Code The color label ( ) is attached to the frame behind the left side cover (page The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Ref erence section at the rear of the manual.

  • Page 138: Specifications

    Specifications Dimensions Fuel & Lubricants Overall length 68.9 in (1,749 mm) Fuel tank capacity 1.32 US gal (5.0 ) Overall width 28.6 in (727 mm) including reserve Overall height 39.2 in (995 mm) Fuel tank reserve 0.18 US gal (0.7 ) Wheelbase 47.6 in (1,209 mm) Fuel...
  • Page 139 Canada), or Honda Cargo capacity none 4-stroke oil (Canada only), or an equivalent Engine Specifications 4.9 cu-in (80 cm ) motorcycle oil Displacement Pro Honda HP Chain 1.87 × 1.77 in Drive chain Bore & stroke Lube or an equivalent (47.5 ×...
  • Page 140 Specifications Engine Specifications Power Transmission Valve clearance Intake: 0.002 in Primary reduction 4.437 (cold) (0.05 mm) Gear ratio, 1st 2.692 Exhaust: 0.002 in 1.823 (0.05 mm) 1.400 Spark plug CR7HSA (NGK) 1.130 (standard) U22FSR-U (DENSO) 0.960 Spark plug CR6HSA (NGK) Final reduction 3.285 (cold climate;...
  • Page 141 Specifications Power Transmission Chassis & Suspension Drive chain 1 1 3/8 in − Caster 28° 02’ freeplay (25 35 mm) − Trail 2.9 in (74 mm) New chain length 54.5 in (1,384 mm) Tire size, front 2.50-16 4PR distance between a Tire size, rear 3.60-14 4PR span of 109 pins...
  • Page 142 Specifications Torque Specifications Engine oil drain bolt 18 lbf·ft (24 N·m , 2.5 kgf·m) Wheel axles 46 lbf·ft (62 N·m , 6.3 kgf·m) Technical Information...

  • Page 143: Break-In Guidelines

    Break-in Guidelines Help assure your motorcycle’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts and rapid acceleration. Technical Information...

  • Page 144: High Altitude Carburetor Adjustment

    High Altitude Carburetor Adjustment At high altitude, the standard carburetor air- Even with carburetor modification, engine fuel mixture will be too rich. Performance will horsepower will decrease about 3.5% for each decrease, and fuel consumption will increase. A 1,000-foot (300-meter) increase in altitude. The very rich mixture will also foul the spark plug effect of altitude on horsepower will be greater and cause hard starting.

  • Page 145: Emission Control Systems

    Emission Control Systems Exhaust Emission Requirements The Vehicle Emission Control Information The U.S. Environmental Protection Agency Label ( ) ( ) is attached to the rear fender. (EPA), the California Air Resources Board REAR (CARB), and Environment Canada (EC) require that your motorcycle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided.
  • Page 146 Carbon monoxide does not react in system. the same way, but it is toxic. Honda Motor Co., Ltd. utilizes various systems Crankcase Emission Control System to reduce carbon monoxide, oxides of nitrogen The engine is equipped with a closed crankcase and hydrocarbons.
  • Page 147 Emission Control Systems Noise Emission Control System AMONG THOSE ACTS PRESUMED TO TAMPERING WITH THE NOISE CONTROL CONSTITUTE TAMPERING ARE THE SYSTEM IS PROHIBITED: U. S. federal law ACTS LISTED BELOW: prohibits, or Canadian provincial laws may Removal of, or puncturing the muffler, prohibit the following acts or the causing baffles, header pipes, or any other thereof: (1) The removal or rendering...
  • Page 148 If you are aware of any of the following Emission Control regulations of the U.S. symptoms, have the vehicle inspected and Environmental Protection Agency (EPA), the repaired by your Honda Motorcycle Dealer: California Air Resources Board (CARB), and Hard starting or stalling after starting Environment Canada (EC).

  • Page 149: Oxygenated Fuels

    Oxygenated Fuels Some conventional gasolines are being blended ETHANOL (ethyl or grain alcohol) 10% by with alcohol or an ether compound. These Volume gasolines are collectively referred to as You may use gasoline containing up to 10% oxygenated fuels. To meet clean air standards, ethanol by volume.
  • Page 150 Oxygenated Fuels If you notice any undesirable operating symptoms, try another service station or switch to another brand of gasoline. Oxygenated f uels can damage paint and plastic. Damage caused by spilled f uel is not Fuel system damage or performance problems covered under warranty.
  • Page 151 Consumer Information This section contains information on your Authorized Manuals ........warranty and how to get an official Honda Warranty Coverage ........service manual. Warranty Service ........Contacting Honda ........The Honda Rider’s Club (USA only) ..Your Honda Dealer ........

  • Page 152: Consumer Information

    Authorized Manuals The Service Manual used by your authorized Honda dealer is available from Helm, Inc. (USA only, Canada: See your Honda dealer to order authorized manuals.) Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems common to all Honda motorcycles, motor scooters and ATVs.
  • Page 153 By completing this form you can order the materials desired. You can pay by check or money order, or charge to your credit card. Mail to Helm, Inc. at the address shown on the back of this order form (USA only). Canada: See your Honda dealer to order authorized manuals. Publication Item Description Qty.
  • Page 154 NOTE: Dealers and Companies please provide dealer or company name, and also the name of the person to whose attention the shipment should be sent. Customer Name Attention Street address/P. O. BOX Apartment Number City State Zip Code Daytime Telephone Number Check or money order enclosed payable to Helm Inc.

  • Page 155: Warranty Coverage

    Almost all of your warranty coverage can be Please read the Honda Motorcycle Warranties extended through the Honda Protection Plan Booklet given to you by your Honda dealer at (USA only). For more information, see your the time of purchase. Be sure to keep your Honda dealer.

  • Page 156: Warranty Service

    If the problem If you believe you have a problem with your has already been reviewed with the Service Honda, call the service department of your Manager, Parts Manager, Sales Manager, etc., Honda dealer. Make an appointment for an contact the Owner of the dealership or his inspection and diagnosis.

  • Page 157: Contacting Honda

    2200, mailstop: 100-4C-7B, telephone: (866) owner’s manual can be answered by your 784-1870. Honda dealer. If he doesn’t have the answer right away, he will get it for you. Canada: Refer to the Warranty Booklet that was supplied with your vehicle.

  • Page 158: The Honda Rider's Club (Usa Only)

    The Honda Rider’s Club (USA only) You may be eligible for a Honda Rider’s Club of America (HRCA) membership with the purchase of your new Honda. You can log on to the HRCA Clubhouse website for details at www.hrca.honda.com. Consumer Information...

  • Page 159: Your Honda Dealer

    (Canada only). The dependability of your Honda. same quality that went into your Honda can be found in Honda Genuine replacement parts. You’ll also find comparable quality in the accessories and products available from the parts department.

  • Page 160: Table Of Contents

    Table of Contents The following presents the contents of each Rear Brake Pedal ........section of your owner’s manual. Kickstarter ..........Side Stand ..........MOTORCYCLE SAFETY ......Important Safety Information ......BEFORE RIDING ........Important Message to Parents ......Are You Ready to Ride? ........
  • Page 161 Table of Contents SERVICING YOUR HONDA ....Engine Bef ore You Service Your Honda Throttle ............The Importance of Maintenance ....Clutch System ..........Maintenance Safety ........Engine Idle Speed .......... Important Safety Precautions ..... Spark Plug ............Maintenance Schedule ........
  • Page 162 Table of Contents TIPS ............TECHNICAL INFORMATION .... Preparing for a Ride ........Vehicle Identification ........ Transporting Your Honda ......Specifications ..........Storing Your Honda ........Break-in Guidelines ........You & the Environment ......High Altitude Carburetor Adjustment ..Emission Control Systems ......
  • Page 163 Table of Contents CONSUMER INFORMATION ..... TABLE OF CONTENTS ......Authorized Manuals ........Warranty Coverage ........INDEX ............Warranty Service ........Contacting Honda ........QUICK REFERENCE The Honda Rider’s Club (USA only) ..Your Honda Dealer ........Table of Contents...

  • Page 164: Index

    Index accessories ............capacity, fuel ..........air cleaner ............carburetor, air pressure, tires ..........high altitude adjustment ......136 altering your motorcycle ........ idle speed ............ arrester, spark ..........choke lever ............. authorized manuals ........144 cleaner, air ............cleaning, appearance care ......
  • Page 165 Index drive chain ............filter, air ............flat tire ............122 flooded engine, starting ......... fork ..............front brake, education, rider .........3, 151 lever ............emission control systems ......137 lever freeplay ..........engine number ..........128 front suspension ..........
  • Page 166 ..........lever, clutch ............high altitude carburetor adjustment ....136 front brake ..........Honda, contacting .........149 shift ............Honda service manual ........144 limit, weight ............. loading .............. idle speed, engine ........... inspection, post-ride ............. pre-ride ............Index...
  • Page 167 Index maintenance, parking ............component locations ........pedal, rear brake ..........record ............pinging, engine ..........safety ............plug, spark ............schedule ............post-ride inspection ........pre-ride inspection .......... manual, service ..........144 modifications ..........reserve capacity, fuel tank ......oil, engine ............
  • Page 168 Index suspension, front ............rear .............. schedule, maintenance ........service, customer ........... .149 manuals ............ .144 throttle warranty ........... .148 shifting gears ..........freeplay ............shoe, brake ............. operation ............. side cover, removal ........tires, side stand ...........21, 98 air pressure ..........
  • Page 169 Index valve, fuel ............vehicle identification no.(VIN) .....128 warranty, coverage ........... .147 extended ........... .147 service ............148 washing your motorcycle ......106 weight limit ............wheels ............. Index...
  • Page 170 Memo...
  • Page 171 Memo...
  • Page 172 Memo...
  • Page 173 Frequent causes of costly chassis repair are: collection of information you need to know Chain -- A loosely adjusted chain or a chain about your Honda. You’ll also find space to stretched because of lack of lubrication may record important notes.
  • Page 174 Quick Reference Record important information here: Engine No. Ignition Key No. Color Label Owner’s: Name Address City/State Phone Dealer’s: Name Address City/State Phone Service Mgr. Quick Reference...
  • Page 175 Engine Oil API Service Classification SG or higher except oils labeled as energy conserving on the circular API service label, SAE 10W-30, JASO T 903 standard MA, Pro Honda GN4 4-stroke oil or equivalent Maximum Weight 220 lbs (100 kg)
  • Page 176 Quick Reference These symbols are used in Operating Controls section: SYMBOL COMPONENT SEE PAGE − ignition switch − ignition switch engine stop button Quick Reference...

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