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BETCO PowerBuff AS2600T User Manual

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Summary of Contents for BETCO PowerBuff AS2600T

  • Page 2 - 2 -...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE DESCRIPTION Table of Contents 4, 5 Safety Instructions – Very Important – Must Read Both Pages Procedures for Loading, Transporting, and Unloading Scrubber Specifications of PowerBuff Automatic Floor Scrubbers Battery Installation and Charging Battery Maintenance Preventative Maintenance Pad Driver and Available Scrubbing Brushes Squeegee Information and Adjustments Brush Operation –...

  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS Hazard Level Explanation or Description of Hazard Level Failure to follow safety instructions labeled could result in severe injury or death to the machine operator or others. Failure to follow safety instructions labeled could result in injury to the machine operator or others. Also, machine or property damage could occur.
  • Page 5 SAFETY INSTRUCTIONS (continued from previous page) Battery acid is dangerous. Wear eye and face protection, hand protection, and body protection when working on and around batteries. If you get acid on your skin, wash off immediately. If you get acid on your clothing, remove clothing and wash any skin that was in contact with the clothing.

  • Page 6: Procedures For Loading, Transporting, And Unloading Scrubber

    Procedures for Loading, Transporting, and Unloading Automatic Floor Scrubber The machine is very heavy, so be very careful when loading, transporting, and unloading the machine. Use at least two people to load or unload the machine. Loading Procedure Using a Ramp with a Traction Drive Scrubber Ramp must be long enough so that climb into van, truck, or trailer is no more than 20 degrees.
  • Page 7 AUTOMATIC FLOOR SCRUBBER SPECIFICATIONS Model AS2600B AS2600T AS3200 Scrub Path 26” offset head 26” offset head 32” symmetrical head Coverage 30,000 sq. ft. / hour 30,000 sq. ft. / hour 38,000 sq. ft. / hour Battery Pack 24 volt system 24 volt system 36 volt system Charger...

  • Page 8: Battery Installation And Charging

    BATTERY INSTALLATION AND CHARGING BACK OF MACHINE TOWARD THE OPERATOR BATTERY INSTALLATION BLACK WIRE Turn off all switches. RED WIRE TO TO SCRUBBER SCRUBBER Drain solution tank and recovery tank. Disconnect recovery dump hose from hooks on rear of machine so that recovery tank can lift.

  • Page 9: Battery Maintenance

    BATTERY MAINTENANCE To receive the longest life from the batteries, charge them when they have between 25% and 50% of a full charge. Do not allow batteries to remain in a discharged state for very long, as this shortens the total battery life. Be aware that a discharged battery will freeze easily.

  • Page 10: Preventative Maintenance

    PREVENTATIVE MAINTENANCE ITEMS Before starting work Inspect pads for wear. Replace if needed. Turn on brush motors and check battery indicator gauge to assure that there is enough charge to scrub floor. After you are finished using scrubber for the day Raise squeegee and leave up.

  • Page 11: Pad Driver And Available Scrubbing Brushes

    PAD DRIVER AND AVAILABLE BRUSHES PAD DRIVER NEED 2 PER MACHINE PART NO. DESCRIPTION E11756 13" pad driver (must be used with an appropriate pad)* * CONSULT YOUR JANITORIAL SUPPLIER FOR ADVISE ON THE PROPER PAD TO USE FOR YOUR APPLICATION. SCRUB AND STRIP PADS ARE COLOR CODED FROM LEAST AGRESSIVE TO MOST AGRESSIVE AS FOLLOWS: WHITE - RED - BLUE - GREEN - BROWN - BLACK...

  • Page 12: Squeegee Information And Adjustments

    SQUEEGEE INFORMATION AND ADJUSTMENTS SQUEEGEE MUST BE ATTACHED TO SCRUBBER FOR PROPER (b) USE 9/16" HEX ADJUSTMENT OF TILT AND WRENCH OR BLADE DEFLECTION SOCKET (a) USE 1/4" HEX KEY (c) HOLE IN REINFORCING BLADE IS SHOWN TURNED UPWARD, WHICH IS THE POSITION WHICH ALLOWS FOR THE MOST DEFLECTION OF THE MAIN SQUEEGEE BLADE Problem: Squeegee is leaving streaks at the center or the ends.
  • Page 13 RAISE BRUSHES BRUSH FIGURE 1 IF INSTRUCTIONS IN FIGURE 1 DO NOT WORK, OPERATION GO TO INSTRUCTIONS IN FIGURE 2 HOW TO: BRUSH RAISE BRUSHES, HANDLE LOWER BRUSHES, ADD HEAVY PRESSURE TO BRUSHES, AND (1) PUSH DOWN RELEASE PRESSURE FOOT PEDAL FROM BRUSHES FOOT PEDAL...

  • Page 14: Operating Tips And Miscellaneous Information

    OPERATING TIPS AND MISCELLANEOUS INFORMATION FLOOR SCRUBBING TIP Double scrubbing can be a very effective way to clean a floor. This especially important before coating with finish, as you do not want to wax in any dirt. To double scrub do the following: Scrub the floor as normal, but leave the squeegee up and the vacuum off.
  • Page 15 DESCRIPTIONS OF VIEWS SHOWING PARTS ON SCRUBBER TOP VIEW FRONT VIEW TOP-RIGHT-FRONT VIEW RIGHT VIEW IN THIS MANUAL, MANY OF THE PARTS IN THE DRAWINGS ARE SHOWN CORRECTLY ASSEMBLED, OR AT LEAST NEAR THE POSITIONS THEY ARE LOCATED ON THE SCRUBBER. THIS METHOD WILL HELP TRACE A PROBLEM, FIND WHAT IS NEEDED TO CORRECT THE PROBLEM, AND THEN PROPERLY REASSEMBLE THE MACHINE .

  • Page 16: Operating Procedures

    Operating Procedures (See page 19 for guide to item numbers) Batteries need to be in the operating range (the green area) of the battery condition meter (item 2). Gauge will register battery condition when brush motors (Brush Motor Control Switch, item 6) are turned on. Turn off brush motors after battery condition is determined.
  • Page 17 Operating Procedures (continued) When you stop scrubbing an area. o Turn off brushes (brushes or pads can wear through the wax if left running in one place) o Turn off solution flow (cleaning solution control lever (item 17)) o Turn off vacuum (vacuum motor control switch (item 7)) o Turn off traction drive on traction drive model (traction on/off switch (item Before taking scrubber back to storage area o Lift brushes...

  • Page 18: Main Scrubber Parts

    MAIN SCRUBBER PARTS ITEM DESCRIPTION AND NOTES E11729 Solution Tank (GRAY) E11728 SOLUTION TANK LID (BLACK) E11754 RECOVERY TANK (GRANITE) E11727 RECOVERY TANK LID (BLACK) E11753 SKIRT (BLACK) E11726 BASE (BLACK) AS261121 Main Frame PE5000 Squeegee assembly - 26" - 18 -...

  • Page 19: Scrubber Controls

    SCRUBBER CONTROLS DASHBOARD VIEW Forward Control Lever Battery Condition Meter Reverse Control Lever Circuit Breaker for Vacuum Circuit Breaker for Brush Motors Brush Motor Control Switch Vacuum Motor Control Switch Variable Speed Control Knob (Traction Drive Model) Traction on/off switch (Traction Drive Model) 10) Plug for Recovery Dump Hose 11) Brush lift and Pressure Lever...
  • Page 20 REAR VIEW OF SCRUBBER NOTE: PARTS LIST IS ON NEXT PAGE - 20 -...
  • Page 21 DASHBOARD LAYOUT AND PARTS FOR DASHBOARD AND PARTS FROM REAR VIEW OF SCRUBBER AS26/321301 Right Handle ITEM QTY. PART NO. DESCRIPTION AS261210 Battery Condition Meter E11521 RIGHT HANDLE LEVER AS26/321300 Left Handle E10502 24 VOLT SYSTEM GAUGE AS26/321370 Circuit Breaker - 30 am p E11520 LEFT HANDLE LEVER AS26/321371...
  • Page 22 SOLUTION TANK AND SOLUTION TANK LID ASSEMBLY AND PARTS LIST HINGE SEPERATED TO SHOW SCREWS AND WASHERS PART PART INSIDE OUTSIDE TANK TANK ITEM ITEM QTY. QTY. PART NO. PART NO. DESCRIPTION DESCRIPTION AS26/32755 Solution Tank (granite) E1172900 Solution Tank (GRAY) AS26/32754 Solution Tank Lid (black) E1172800...

  • Page 23: Recovery Tank Assembly And Parts

    RECOVERY TANK ASSEMBLY AND PARTS LIST HINGE SEPERATED TO SHOW SCREWS AND WASHERS ITEM Description E11754 RECOVERY TANK (GRANITE) E81294 Hose Barb 1 1/2 in. ITEM QTY. PART NO. DESCRIPTION AS26753 AS26/3 Recovery Tank (Granite) Foam Float assembly Hose adapter (this is a modified AS26/32820) AS26/321815 E11731 HINGE - RECOVERY TANK...
  • Page 24 RECOVERY LID ASSEMBLY SQUEEGEE TO VACUUM TO VACUUM TO SQUEEGEE - 24 -...

  • Page 25: Recovery Lid Assembly And Parts

    RECOVERY LID ASSEMBLY AND PARTS ITEM DESCRIPTION E11727 RECOVERY TANK LID (BLACK) E11868 VACUUM INTAKE E11496 RUBBER VAC. INTAKE FLAP E81294 Hose Barb 1 1/2 in. E11518 3/32" 50 DURO NEOPRENE E11895 RECOVERY LID PLATE E81518 Nut, conduit 1 1/2 in. E11130 Washer E11108...

  • Page 26: Splash Skirt Assembly And Parts

    SPLASH SKIRT ASSEMBLY AND PARTS LIST ITEM DESCRIPTION E11753 SKIRT (BLACK) E10868 RUBBER SPLASH SKIRT - Length 62" ITEM QTY. PART NO. DESCRIPTION AS26751 Plastic Skirt E10499 SKIRT RETAINER - FULL for 26" AS261272 Rubber Splash Skirt E11321 #10 x 5/8 PAN HEAD PHILLIPS AS261131 Skirt retainer, for splash skirt E10774...

  • Page 27: Squeegee Mount Assembly And Parts

    SQUEEGEE MOUNT ASSEMBLY AND PARTS LIST SQUEEGEE MUNT IS SHOWN UPSIDE DOWN IN BOTH EXPLODED VIEW AND ASSEMBLED VIEW. THE BEST WAY TO WORK ON IT IS TO ITEM QTY. PART NO. DESCRIPTION ITEM DESCRIPTION REMOVE IT FROM THE AS26/321120 Linkage Bar E12105 LINKAGE BAR...

  • Page 28: Squeegee Assembly

    SQUEEGEE ASSEMBLY FOR 26" SCRUBBER x 8 PLACES - 28 -...

  • Page 29: Squeegee Assembly Parts List

    SQUEEGEE ASSEMBLY PARTS LIST FOR 34" WIDE SQUEEGEE ITEM PART # DESCRIPTION QTY. E11208 SQUEEGEE ALUMINUM HOUSING ITEM QTY. PART # DESCRIPTION E12108 LEFT ADJUSTMENT BRACKET AS261325-F Cast Aluminum Squeegee Channel AS26/321125 Left Adjustment Bracket for Squeegee E12109 RIGHT ADJUSTMENT BRACKET AS26/321126 Right Adjustment Bracket for Squeegee E11892...
  • Page 30 BRUSH LIFT, MOTOR MOUNT, AND SQUEEGEE LIFT EXPLODED VIEW PART OF MAINFRAME x 6 PARTS PART OF MAINFRAME 13 x 3 PART OF MAINFRAME PART OF BACK PANEL PART OF BACK PANEL...
  • Page 31 BRUSH LIFT, MOTOR MOUNT, PART OF AND SQUEEGEE LIFT THE FRAME ASSEMBLED VIEW AND PARTS LIST Description ITEM E11080 SHOULDER SCREW ITEM QTY. PART NO. DESCRIPTION SQUEEGEE LIFT AS26/32225 Shoulder Bolt E11558 CABLE AS26/32602 Squeegee Lift Cable E11136 3/8 SAE FLAT WASHER AS26/32282 Washer BRUSH LIFT ARM, LH...
  • Page 32 MOTOR FRAME AND MOTOR MOUNT - 32 -...
  • Page 33 MOTOR FRAME AND MOTOR MOUNT ITEM QTY. PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION QTY. AS261122 Motor Frame E10497 Motor Frame AS26/321123 Motor Mount - left side E12106 MOTOR MOUNT, L.H. AS26/321124 Motor Mount - right side E12107 MOTOR MOUNT - R.H. AS26/32283 Washer AS26/32283...
  • Page 34 MOTOR FRAME AND MOTOR MOUNT DETAILS FOR BRUSH DRIVE AND TRACTION DRIVE PARTS LISTED ON PREVIOUS PAGE BRUSH DRIVE TRACTION DRIVE TOP-RIGHT-FRONT VIEW TOP-RIGHT-FRONT VIEW BOTTOM-RIGHT-REAR VIEW BOTTOM-RIGHT-REAR VIEW - 34 -...

  • Page 35: Drive Hub Assembly And Parts

    DRIVE HUB ASSEMBLY AND PARTS LIST RIGHT HUB ASSEMBLY LEFT ASSEMBLY NOTE THAT THE PARTS ARE THE SAME AS THE RIGHT HUB ASSEMBLY, BUT ARE REVERSED ITEM QTY. Description ITEM QTY. PART NO. DESCRIPTION SCRUBBER PLATE E11556 AS26/32500 Drive Hub SCRUBBER PLATE STOP E11588 AS26/321142...

  • Page 36: Handle Assembly For Brush Drive

    HANDLE ASSEMBLY FOR BRUSH DRIVE BOLT HEAD OF 9 ON OTHER SIDE WITH ITEM 8 BUSHING ON TOP AND # 20 BUSHING ON BOTTOM OF HANDLE ITEM DESCRIPTION ITEM QTY. PART NO. DESCRIPTION AS26/321112 Handle Platform E12100 HANDLE PLATFORM AS26/321300 Left Handle E11520 LEFT HANDLE LEVER...

  • Page 37: Handle Assembly For Traction Drive

    HANDLE ASSEMBLY FOR TRACTION DRIVE BOLT HEAD OF 9 ON OTHER SIDE WITH ITEM 8 BUSHING #10 ON TOP AND BUSHING #20 ON BOTTOM OF HANDLE ITEM QTY. PART NO. ITEM Description DESCRIPTION AS26/321112 E12100 HANDLE PLATFORM Handle Platform AS26/321300 E11520 Left Handle LEFT HANDLE LEVER...
  • Page 38 BRUSH DRIVE WHEEL MOUNTING AND PARTS LIST ITEM DESCRIPTION QTY. E11335 10"x2 1/2" PERF. RUBBER WHEEL E10014 AXLE BRACKET WELDMENT ITEM QTY. PART NO. DESCRIPTION E81067 Washer, 5/16" Lock AS261382 Wheel 10 inch (bearing in wheel for brush drive) E81080 Bolt 3/8-16x3/4 AS261101 Axle Bracket Weldment...

  • Page 39: Transaxle Assembly And Parts

    TRANSAXLE ASSEMBLY AND PARTS LIST ITEM DESCRIPTION E10783 Transaxle 24V ITEM QTY. PART NO. DESCRIPTION E11589 TRANSAXLE BRACKET AS26051 Transaxle AS26/321147 E11590 Transaxle Bracket TRANSAXLE RETAINER AS26/321148 Transaxle Retainer E11631 10"x2 1/2" Transaxle Wheel AS26/321383 Wheel 10 inch (keyed for Transaxle) E81067 Washer, 5/16"...
  • Page 40 PARTS FOR VACUUM SYSTEM AND SOLUTION SYSTEM (INCLUDING SOLUTION VALVE DETAIL) QTY. ITEM QTY. ITEM Description Description E11874 Hose Barb NPT NYLON E11875 90 3/8 BARB NYLON E11724 TUBE CLIP ( FOR SOLUTION) E11720 10-32x3/8 SCREW PHMS E11118 10-32 x .75 Unslotted Screw E81064 Bolt 1/4-20x3/4 hex gr 5 E11095...
  • Page 41 VACUUM SYSTEM SOLUTION SYSTEM EXPLODED VIEW SEE SOLUTION TANK PAGE FOR STRAINER AND MOUNTING PRTS DETAIL OF SOLUTION VALVE ON NEXT PAGE...
  • Page 42 VACUUM SYSTEM SOLUTION SYSTEM SOLUTION TANK SOLUTION DRAIN HOSE SOLUTION TO FLOOR DETAIL OF SOLUTION VALVE TOP - LEFT - REAR VIEW OVERVIEW OF VACUUM AND SOLUTION SYSTEMS TOP - RIGHT - FRONT VIEW...
  • Page 43 VIEW OF SCRUBBER PARTS WITH MAJOR PLASTIC PARTS, MAINFRAME, AND VACUUM HOSES REMOVED (VIEWS THAT SHOW LISTED PARTS ARE ON FOLLOWING PAGES) ITEM Description ITEM QTY. PART NO. DESCRIPTION E11756 13" pad driver AS26801 Pad Holder (please note that scrub and strip brushes are available) E11335 10"x2 1/2"...
  • Page 44 VIEW OF SCRUBBER PARTS WITH MAJOR PLASTIC PARTS, MAINFRAME, AND VACUUM HOSES REMOVED (PARTS ARE LISTED ONE PAGE BACK) PLEASE NOTE THAT SCRUB AND STRIP BRUSHES ARE ALSO AVAILABLE...
  • Page 45 VIEW OF SCRUBBER PARTS WITH MAJOR PLASTIC PARTS, MAINFRAME, AND VACUUM HOSES REMOVED (PARTS ARE LISTED 2 PAGES BACK) THESE PARTS INSIDE FRAME THIS PART OUTSIDE FRAME SOLUTION DRAIN (TO DRAIN: REMOVE SPLASH SKIRT, REACH UNDER FRAME TO INSIDE AND PULL OUT SOLUTION DRAIN HOSE)

  • Page 46: Batteries And Charger Parts

    BATTERIES AND CHARGER ITEM Description Battery Charger - 24 volt E88036 ITEM QTY. PART NO. DESCRIPTION Battery tray - for 4 batteries AS26002 AS26930 Battery Charger - 24 volt E86277 Battery 6V 235AH Wet AS26002 Battery tray - for 4 batteries E11837 Cable, 6 AWG, Red, 6.00"...
  • Page 47 ELECTRICAL PANEL AND PARTS AND OTHER ELECTRICAL PARTS ITEM Description ITEM QTY. PART NO. DESCRIPTION E11890 ELECTRICAL PANEL AS26/321108 Electrical Panel E11751 SOLENOID (24V) AS26700 Solenoid E11730 INSULATOR PLASTIC AS26/32800 Terminal Block AS26/32302 Brass stud AS26/32302 Brass stud E11177 1/4 NUT WING AS26/32246 Wingnut E11189...
  • Page 50 TROUBLE-SHOOTING PROBLEM CAUSE POSSIBLE SOLUTION Brushes will not lift Brush lift handle is in the heavy (a) If brushes are on scrubber; brush pressure position. pull up on brush lift handle, then push in and lower. Brush lift pedal should now lift brushes.
  • Page 51 TROUBLE-SHOOTING PROBLEM CAUSE POSSIBLE SOLUTION Cleaning is not even (a) Pads or scrub brushes are (a) Replace as needed. worn. (b) Fill solution tank. (b) Solution is low. (c) Remove crimp from (c) Solution not flowing properly distribution hose. due to crimp in distribution (d) Clear obstruction from hose.
  • Page 52 AUTOMATIC FLOOR SCRUBBER LIMITED WARRANTY PowerBuff, Inc. warrants new machines to be free from defects in material and workmanship under normal use and service to the original purchaser. This warranty period is subject to the conditions stated below. FIVE YEAR WARRANTY FOR PARTS AND SERVICE LABOR Most parts are covered for five years.

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