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BETCO GENESYS Series Operator And Parts Manual

20" pad-assist automatic scrubber
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E26700-00
GENESYS
GENESYS
Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com
SERIES
SERIES
™
400 Van Camp • Bowling Green, Ohio 43402
20" Pad-Assist
Automatic Scrubber
Operator and Parts
Manual
1

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Summary of Contents for BETCO GENESYS Series

  • Page 1 E26700-00 GENESYS GENESYS SERIES SERIES ™ 20" Pad-Assist Automatic Scrubber Operator and Parts Manual 400 Van Camp • Bowling Green, Ohio 43402 Customer Service: 888-GO-BETCO • Fax: 800-445-5056 • Technical Service: 877-856-5954 • www.betco.com...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Specifications ..............................3 Safety Information ............................4 Machine Preparation: Unpacking........................5 Transporting the Machine: Tie Down Procedure .....................6 Batteries ..............................7 - 9 Charging ................................10 Machine Preparation / Setup ..........................11 Machine Operational Controls ....................... 12 - 13 Drive System ..............................14 Disk Machine Pad Driver and Brush .......................15 Orbital Machine Pad ............................15 Recovery System .............................

  • Page 3: Specifications

    Armor Telemetry & Reporting ™ Fortify Foam Control ™ Brush: General Purpose SoliChem Chemicals: Daily: pH7 Ultra ™ Degreaser: EnviroZyme Grease Solv ® For more information on the available options and accessories for your machine, contact your nearest authorized Betco ® equipment representative.

  • Page 4: Safety Information

    • Have your BETCO service center check the machine once a year. • When your BETCO machine is ready to be retired, the machine must be disposed of properly. It contains oils and electronic components. The machine was built using totally recyclable materials.

  • Page 5: Machine Preparation: Unpacking

    20” Automatic Scrubber must be properly maintained through ™ regular cleaning and maintenance as outlined in this manual. Use of genuine Betco OEM parts is strongly recommended. For any questions about caring for the machine, or if issues should arise, please contact Betco’s Technical Support Department or the nearest authorized Betco Equipment dealer.

  • Page 6: Transporting The Machine: Tie Down Procedure

    TRANSPORTING THE MACHINE: TIE DOWN PROCEDURE When transporting, the GeneSys 20” Automatic Scrubber must be properly tied down to keep the machine protected and in ™ good working condition. Using features of the machine’s design, below are suggestions to secure the machine efficiently and effectively during transport.

  • Page 7: Batteries

    BATTERIES The GeneSys 20” Automatic Scrubber is supplied with two 12-volt batteries and an onboard battery charger. The batteries, installed in the battery compartment beneath the recovery tank, may be either Wet Cell (aka Flooded), which require periodic maintenance, or maintenance- free Absorbed Glass Mat (AGM).
  • Page 8 The electrolyte levels of all wet cell batteries need to be checked periodically to ensure proper performance and long battery life. Depending on the local climate and use, Betco recommends that batteries should be checked at least once a week. If the machine sees heavy use, check batteries every 2 to 3 days.
  • Page 9 BATTERIES continued MAINTAINING LEAD-ACID BATTERIES WITH FORTIFY WET BATTERY PROTECTION SYSTEM ™ The Fortify Wet Battery Protection System monitors the ™ electrolyte levels of the batteries using a sensor inserted into the batteries and lights an indicator LED to notify the operator to water the batteries when levels are low.

  • Page 10: Charging

    ON-BOARD CHARGER WARNING: Perform one battery charging cycle before using the machine. The on-board charger, located on the bottom of the lower control panel, has LEDs to indicate the charging status and the type of battery to charge. Before charging any batteries, use the “Select Battery Type” button on the charger to configure the charger for the type of battery that is being charged.

  • Page 11: Machine Preparation / Setup

    MACHINE PREPARATION / SETUP SQUEEGEE INSTALLATION 1. Position the squeegee behind the machine and align the knob posts with the squeegee carrier slots. 2. Lift the squeegee and slide into the slots. (Fig. 1) 3. Tighten down the knobs to secure the squeegee. (Fig. 2) 4.

  • Page 12: Machine Operational Controls

    CAUTION: Repeated tripping of a breaker may cause damage to any of the electrical components being protected by the breaker. A breaker repeatedly tripping may be an indication of a component failure or an electrical short – contact Betco® Technical Support immediately to address the issue. BATTERY METER The battery meter reports the accumulated machine hours and battery charge status.
  • Page 13 MACHINE OPERATIONAL CONTROLS HEAD LIFT OPERATION The scrub deck position and down pressure is controlled by moving the head lift pedal to the appropriate position for task to be done. To raise the scrub deck, push the head lift pedal down and latch it into the bottom of the hook at the rear of the solution tank.

  • Page 14: Drive System

    DRIVE SYSTEM MACHINE OPERATION To move the machine forward or backwards, place hands on the handle and push/ pull the machine in the direction desired. When the scrub deck is activated, the scrubbing motion of the pad/brush will aid in the forward motion of the machine. To activate the scrub deck motor, pull the handle bail backwards.

  • Page 15: Disk Machine Pad Driver And Brush

    DISK MACHINE PAD DRIVER AND BRUSH PAD DRIVER AND BRUSH REMOVAL NOTE: DO NOT use any machine without a pad or brush. Operating a machine without a pad or brush will damage the machine. 1. Raise the scrub deck to the transport position. 2.

  • Page 16: Recovery System

    RECOVERY SYSTEM DRAINING THE RECOVERY TANK 1. Find an approved drain location to empty the recovery tank. 2. Lift the drain hose off of the hose hook, remove the cap (keeping it above the tank’s water level), fold over the collar and lower into the drain location. 3.
  • Page 17 RECOVERY SYSTEM continued FORTIFY FOAM CONTROL ™ Proactively control foam in the recovery tank and protect the vacuum fan with the Fortify foam control puck underneath the debris tray inside the recovery tank. ™ FORTIFY FOAM CONTROL PUCK REPLACEMENT ™ 1.

  • Page 18: Squeegee Assembly

    SQUEEGEE ASSEMBLY The GeneSys 20” Automatic Scrubber ™ comes standard with Linatex squeegee ® blades, providing tear-resistance and wet- abrasion resistance for optimal water pick-up on most floor surfaces. The Linatex blades use the patented ® Airoflex design which features valves along ®...
  • Page 19 SQUEEGEE ASSEMBLY continued DRIP TRAP INSPECTION 1. Inspect the drip trap on the topside of the squeegee by removing the two thumb screws. 2. Rinse off the drip trap and remove any debris. 3. Wipe and clean the squeegee frame before re-installing the drip trap. SQUEEGEE OPERATION 1.

  • Page 20: Solichem ™ Solution Distribution System

    SOLICHEM TECHNOLOGY SYSTEM ™ Betco’s SoliChem Technology is an on-board chemical proportioning system that eliminates the need to pour chemical into ™ the solution tank. Plan water from the solution tank flows over a SoliChem solid, dissolving the solid, and the proportioned ™...

  • Page 21: Armor

    FORTIFY ARMOR TELEMETRY ™ ™ The optional ARMOR Telemetry unit can monitor and report various metrics of machine performance, including run time ™ activity, charging history, and impact notifications. The information collected is sent via cellular network to Armordata.com, where the web-based dashboard interface allows easy viewing of the equipment’s productivity can be tracked. DEVICE REGISTRATION 1.

  • Page 22: Fortify Programmable Timer Lockout

    FORTIFY PROGRAMMABLE TIMER LOCKOUT ™ The optional timer lockout can be programmed to limit operation of the machine by time of day and days of the week, preventing unauthorized use while not interfering with productivity. A red status light on the timer lockout is active when timer lockout has enabled machine operation. The timer is located on the back panel of the machine and is protected from tampering by a metal cover.

  • Page 24: Parts Diagrams And Listings

    FRAME WHEELS AND CASTERS DIAGRAM (1096-01)
  • Page 25 FRAME WHEELS AND CASTERS PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28878-00 FRAME, WELDMENT, GENESYS 20 E83404-00 WASHER, FLAT, 8.4mm ID x 24mm OD x 2mm THK, ZP E28988-00 BRACKET, IDLER WHEELS E86853-00 NUT, HEX, M8, NYLOC, ZP E81066-00 WASHER, LOCK, 0.385 ID x 0.680 OD, SPLIT, ZP 4 E29021-00 CASTER, 3.500 WHEEL DIA, 1/2-13 x 0.750 STEM 2 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP...
  • Page 26 FRAME SQUEEGEE LIFT DIAGRAM (1096-02)
  • Page 27 FRAME SQUEEGEE LIFT PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28878-00 FRAME, WELDMENT, GENESYS 20 E29368-00 WASHER, FLAT, 0.125 ID x 0.312 OD, 0.030 THK 2 E29438-00 WASHER, FLAT, 0.406 ID x 0.750 OD, 0.040 THK 6 E28770-00 NUT, HEX, #4-40, NYLOC E29436-00 BOLT, HEX HD, 3/8-16 x 1.250 LG, SS E28591-00 BEARING, SLEEVE, 0.376 ID x 0.501 OD, 0.500 LG, FLANGED 2...
  • Page 28 FRAME DECK LIFT ARMS DIAGRAM (1096-03)
  • Page 29 FRAME DECK LIFT ARMS PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28878-00 FRAME, WELDMENT, GENESYS 20 E28693-00 BUSHING, SLEEVE, 0.323 ID x 0.497 OD, 0.720 LG E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP E83145-00 WASHER, FLAT, 0.520 ID x 1.252 OD, 0.061 THK, NYLON 2 E28622-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS 10 E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS...
  • Page 30 DISK HEAD DIAGRAM (1097)
  • Page 31 DISK HEAD PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28855-00 FRAME, DISK HEAD, 20in, WELDMENT E28623-00 NUT, HEX, 5/16-18, THIN, NYLOC, SS E28881-00 SHROUD, DISK HEAD w/ CUTOUTS, 20in E12524-00 NUT, HEX, 5/16-18, SS E28622-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.050 THK, SS 9 E28598-00 WHEEL, COLSON ROLLER, 2in E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP E29513-00 BOLT, HEX HD, 5/16-18 x 1.750 LG...
  • Page 32 SOLUTION DELIVERY DIAGRAM (1087-01)
  • Page 33 SOLUTION DELIVERY PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS 1 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG E29388-00 WASHER, FLAT, 0.344 ID x 1.000 OD, 0.062 THK 2 EP50224-00 HOSE, 0.375 ID, REINFORCED CLEAR PVC, 1.50 LG 1 E29403-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK 2 EP50226-00 HOSE, 0.375 ID, REINFORCED CLEAR PVC, 3.25 LG 1...
  • Page 34 FRONT COVER DIAGRAM (1087-02)
  • Page 35 FRONT COVER PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS E29579-00 BUSHING, SLEEVE, 0.315 ID x 0.500 OD, 0.250 LG, OIB 4 E29403-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK 4 E28888-00 FRONT COVER, SOLUTION TANK w/ CUTOUTS 1 E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP E28825-00 COVER, FRONT FILL PORT...
  • Page 36 SOLUTION TANK, REAR DIAGRAM (1098)
  • Page 37 SOLUTION TANK, REAR PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS REF E28737-00 BRACKET, CHARGER CORD WRAP E29403-00 WASHER, FLAT, 0.344 ID x 0.750 OD, 0.057 THK 1 E28704-00 ELECTRICAL CORD, BATTERY CHARGER E81089-00 BOLT, HEX HD, 5/16-18 x 0.750 LG, ZP E28823-00 GASKET, GENESYS CONSOLE HANDLE E28775-00 WASHER, FLAT, 0.203 ID x 0.438 OD, 0.040 THK, SS 1...
  • Page 38 SQUEEGEE LIFT LEVER DIAGRAM (1087-03)
  • Page 39 SQUEEGEE LIFT LEVER PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28889-00 SOLUTION TANK WITH INSERTS AND CUTOUTS REF E29013-00 LEVER, SQUEEGEE LIFT, WELDMENT E28775-00 WASHER, FLAT, 0.203 ID x 0.438 OD, 0.040 THK, SS 2 E28763-00 SCREW, FLAT HD HEX, 5/16-18 x 1.000 LG, BO 1 E28761-00 SCREW, PAN HD TORX, #8-16 TF x 0.750 LG E28721-00 CAP, SQUEEGEE LEVER...
  • Page 40 RECOVERY TANK DIAGRAM (1088)
  • Page 41 RECOVERY TANK PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28596-00 HINGE, 4.000 LEAF HT E10734-00 BOLT, HEX HD, 1/4-20 x 0.625 LG, ZP E29569-00 SCREW, FLANGED BUTTON HD HEX, 5/16-18 x 0.625 LG, SS 8 E28607-00 GASKET, FLOAT MOUNT E28886-00 RECOVERY TANK WITH INSERTS AND CUTOUTS 1 E29562-00 MOUNT, FLOAT BALL CAGE...
  • Page 42 INNER ELECTRICAL PANEL DIAGRAM (1099)
  • Page 43 INNER ELECTRICAL PANEL PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28891-00 PANEL, INNER ELECTRICAL, WELDMENT E29373-00 SPACER, 0.140 ID x 0.250 OD, 0.250 LG E28924-00 CONTACTOR, 100A 24V E28810-00 CONTROL BOARD, G20 PAD-ASSIST DISK E28618-00 NUT, HEX, 1/4-20, NYLOC, SS E29381-00 NUT, HEX, #6-32, NYLOC, ZP E29366-00 NUT, HEX, #10-32, THIN, NYLOC, ZP E29446-00 WASHER, LOCK, 0.256 ID x 0.540 OD, INT TOOTH 2...
  • Page 44 OUTER ELECTRICAL PANEL DIAGRAM (1100)
  • Page 45 OUTER ELECTRICAL PANEL PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28890-00 PANEL, OUTER ELECTRICAL, WELDMENT E28912-00 SCREW, BUTTON HD HEX, #10-32 x 0.750 LG, SS 4 E28768-00 POT SPACER AND PIN ASSEMBLY E29364-00 PLATE, TIMER COVER E29706-00 POTENTIOMETER, 5K ohm E28648-00 SCREW, BUTTON HD HEX, 1/4-20 X 0.500 LG E28606-00 KNOB, KNURLED, 0.250 SHAFT, 0.925 OD, METAL 1...
  • Page 46 HANDLE AND CONSOLE DIAGRAM (1110)
  • Page 47 HANDLE AND CONSOLE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28915-00 HANDLE, CONSOLE CONTROLS, FRONT, GENESYS 1 E28833-00 SWITCH, LEVER ACTION, IP67 E29301-00 HANDLE, CONSOLE CONTROLS, BACK, GENESYS 1 E28821-00 WASHER, LOCK, 0.115 ID x 0.260 OD, EXT TOOTH, ZP 2 E29336-00 SCREW, FLAT HD TORX, #2 TF x 0.500 LG E28762-00 SCREW, SOC HD HEX, #4-40 x 1.000 LG, BO E81062-00 WASHER, FLAT, 0.344 ID x 0.875 OD, 0.063 THK, ZP 5...
  • Page 48 SQUEEGEE DIAGRAM (1092)
  • Page 49 SQUEEGEE PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E28871-00 SQUEEGEE WELDMENT, 30.5in E29553-00 BOLT, HEX HD, 5/16-18 x 1.375 LG, SS E28872-00 BLADE, FRONT SQUEEGEE, 30.5in E28624-00 NUT, HEX, 5/16-18, NYLOC, SS E28873-00 BLADE, REAR SQUEEGEE, 30.5in E29398-00 NUT, HEX, 5/16-16, THIN, ZP E28874-00 CLAMP ASSEMBLY, FRONT SQUEEGEE, 30.5in E28568-00 CASTER, SWIVEL, STUD MOUNT, 2in...
  • Page 50 BATTERY OPTIONS DIAGRAM (1093)
  • Page 51 BATTERY OPTIONS PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E88030-00 BATTERY, AGM, 12 VDC 110 AH, CROWN 12CRV110 2 E29023-00 BATTERY CABLE, 17in, RED E11767-00 BATTERY, WET, 12 VDC 130 AH, CROWN 31HDC 2 E29022-00 BATTERY CABLE, 21in, BLACK E28887-00 BATTERY, 12 VDC 150 AH, WET, TROJAN T-1275 2 E29203-00 BATTERY CABLE, 12in, BLACK E29204-00 BATTERY CABLE, 5in, RED...
  • Page 52 SOLICHEM OPTION DIAGRAM ™ FROM WATER PUMP FROM SCRUB DECK (1094)
  • Page 53 SOLICHEM OPTION PARTS LISTING ™ Item# Part # Description Qty. Item# Part # Description Qty. E29315-00 FITTING, TEE, 3/8 BARB, PLASTIC E29308-00 FLANGE, INNER PUCK CAGE E28774-00 SENSOR, CONDUCTIVITY 1/4" PROBE DIA E29309-00 SCREEN, PUCK CAGE, SS E28827-00 HEAT SHRINK, 0.500 ID, BLACK E29310-00 ROD, 0.25 OD, PVC, GRAY, 7.25"...
  • Page 54 TIMER AND ARMOR OPTIONS DIAGRAM ™ REF SOLUTION TANK (1095)
  • Page 55 TIMER AND ARMOR™ OPTIONS PARTS LISTING Item# Part # Description Qty. Item# Part # Description Qty. E29374-00 STANDOFF, #4-40, 0.250 OD, 1.250 LG E29375-00 STANDOFF, #10-32, 0.250 OD, 1.250 LG E28966-00 MACHINE TIMER E28965-00 ARMOR BATTERY PROTECTION DEVICE E29368-00 WASHER, FLAT, 0.125 ID x 0.312 OD, 0.030 THK 4 E29580-00 WASHER, FLAT, 0.210 ID x 0.500 OD, 0.050 THK 2 E29369-00 SCREW, BUTTON HD HEX, #4-40 x 0.250 LG, ZP 4 E29367-00 SCREW, BUTTON HD HEX, #10-32 x 0.500 LG, ZP 2...

  • Page 56: Recommended Service Parts List

    GENESYS RECOMMENDED SERVICE PARTS ™ PART # PART NAME DIAGRAM WEAR 20ORB OPTIONAL ITEM PARTS E29459-00 STATIC STRAP FRAME E28872-00 BLADE, FRONT SQUEEGEE, 30.5in SQUEEGEE E28873-00 BLADE, REAR SQUEEGEE, 30.5in SQUEEGEE E28903-00 KNOB, 4-ARM, 5/16-18 HOLE, PLASTIC SQUEEGEE E28784-00 PCB, TDS SENSOR SOLICHEM™...

  • Page 57: Recommended Maintenance

    GENESYS RECOMMENDED MAINTENANCE ™ SYSTEM REFERENCE SECTION DAILY WEEKLY MONTHLY SIX MONTHS CONTROL PANEL INSPECT ALL CONTROLS AND HARDWARE FOR PARTS DIAGRAMS SECURITY & SERVICEABILITY VERIFY PROPER OPERATION OF ALL CONTROLS SOLUTION DISTRIBUTION VERIFY SOLUTION FLOW AND ADJUSTMENT SOLUTION DISTRIBUTION OPERATION CLEAN AND INSPECT INLINE FILTER SOLUTION DISTRIBUTION...

  • Page 58: Troubleshooting Guide

    TROUBLESHOOTING GUIDE ISSUE POTENTIAL CAUSE PROPOSED SOLUTION MANUAL SECTION INSUFFICIENT WATER TO SCRUB HEAD SOLUTION SETTING TOO LOW ADJUST SOLUTION CONTROL SOLUTION DISTRIBUTION SOLUTION TANK IS EMPTY ADD WATER TO THE SOLUTION TANK SOLUTION DISTRIBUTION SOLUTION TUBE IS KINKED OR CLOGGED INSPECT TUBES SOLUTION DISTRIBUTION SOLUTION SHUTOFF VALVE IS CLOSED...

  • Page 60: Warranty

    Service Distributor. If the original part is returned within the warranty policy period from date of delivery for inspection by Betco and is found to be defective, the owner will be credited for the cost of replacement parts plus shipping and handling.

This manual is also suitable for:

Genesys 20dE26700-00

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