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Summary of Contents for Rice Lake IQ6200
- Page 1 IQ6200/6500 Counting Scales Installation Manual 32224...
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Page 2: Table Of Contents
Parts “In-Out” Operation ................13 Sample and Count ..................14 Operation Quick Tips ..................14 Access Codes ....................14 Copyright ©1998 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America. Specifications subject to change without notice. April 1998... - Page 3 Spec Code Settings ....................29 9.3.3 Sample Tickets ......................30 9.3.4 Setting the Ticket Sequence Number ............... 30 Setpoint Outputs .................... 31 IQ6200 Battery Pack Installation ..............32 10.0 Maintenance ........................... 33 10.1 External Maintenance ..................33 10.2 Internal Maintenance ..................33 10.3...
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Page 4: About This Manual
1 part in 10,000. On an IQ6200, a sample of 10 pieces and a total sample weight of 0.2% of full scale capacity would provide a sample weight resolution of (±) 1 part in 150 and a counting error of ±0.66 or higher. Increasing the total sample weight to 0.5% of full scale capacity would lower the counting error to ±0.26 or higher. -
Page 5: Scale Resolution
Instructions for assessment of damage and further procedures will then be determined. Repacking If the IQ6200/6500 counting scale must be returned for modification, calibration, or repair, be sure that it is properly packed with sufficient cushioning materials and that it is locked to prevent damage to the load cells (see Section 2.3). -
Page 6: Unlocking And Locking
2. While watching level bubble guide on front of scale, level scale using adjustable legs. Powering-Up the IQ6200 The IQ6200 can be operated from an AC adaptor cord or with an optional rechargeable battery pack (DC power) that allows the unit to be completely portable. A fully-charged battery allows approximately 11 hours of continuous operation and then requires approximately 8 hours of recharging. -
Page 7: Sleep Time Function
OFF. The scale goes through a display check, and no warm up is needed. Setting Date and Time on the IQ6500 You can set the date and time that you want to appear on IQ6500 print tickets. The IQ6200 does not use this function. To set the date and time: 1. -
Page 8: Configuration
Configuration Sections 3.1 and 3.2 show and describe the keypads and display panels for the IQ6200 and IQ6500 scales. IQ6200 Keypad and Display Panel The following figure shows the IQ6200 display panel and keypad. NET/ per 1000 pcs WEIGHT UNIT-WEIGHT... - Page 9 Rezero Eliminates weight from the Weight display with no tare in the system and causes it to show ZERO a true 0. The rezero button will not function when the indicator is in motion. Tare Zeroes the weight display by placing a displayed weight into the tare register. The system TARE must be in a standstill condition before a tare can be registered.
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Page 10: Iq6200 Indicator Lamps
ZERO 3.2.1 IQ6500 Keypad Most of the keys on the IQ6500 also exist on the IQ6200. The following table identifies the keys that are unique to the IQ6500. See the IQ6200 keypad table for the remaining keypad descriptions. Scale - 1.2... -
Page 11: Iq6500 Indicator Lamps
Scale weighing in lb Initial Performance Testing Use the procedures in this section to test your IQ6200/6500 keypad and display prior to its initial use. The procedures verify proper operation of the scale’s keypad and displays. Tests are available for the following functions: •... -
Page 12: Digital Tare Entry
3.3.3 Digital Tare Entry 1. Press 0, then TARE to reset any tare. 2. Press REZERO. After resetting, displays show zero. 3. Use keypad to enter number 0.2, then press TARE. For digital tare entry, decimal must be in appro- priate place as they would be displayed in Weight display. -
Page 13: Operating Instructions
This means that the weight of the sample is insufficient for the scale to make an accurate calculation. An example would be trying to weigh something as light as 10 paper clips on a 50 lb. IQ6200/6500 scale. You can override this message by pressing PIECES a second time without adding additional parts. However, using an insufficient sample may adversely affect scale accuracy. -
Page 14: Entering A Known Unit Weight
1. Determine the unit weight by the normal sampling procedure. 2. If the initial sample fits the recompute criteria, then an additional group of parts, usually one to three but up to eight times the initial sample size, may be placed onto the platform. Any number of parts will suffice if the recompute light remains on. -
Page 15: Negative Parts Counting
The IQ6200/6500 counting scale accumulates up to 999,999. Programming Setpoints The IQ6200/6500 can utilize setpoints or continuous audible alarm points to alert the operator to a predeter- mined weight or quantity and an intermediate alarm to warn of its approach as weight is placed on the scale. -
Page 16: Parts "In-Out" Operation
Setpoint 1 in Example 3 is the under setpoint and sounds intermittently until it reaches the over setpoint (2). Example 3 Setpoint 1 = 500 pieces SPEC16 0100 Setpoint 2 = 400 pieces Intermittent Buzzer Buzzer |<-––––——————> |_______________ To program general setpoints: 1. -
Page 17: Sample And Count
Press * to clear. If a mistake is made during accumulation, press – to delete that quantity. Access Codes The following table summarizes the access codes for various IQ6200/6500 functions. To use the listed access codes, hold down REZERO while entering the code: i l a... -
Page 18: Data Storage
Code numbers allow you to store information for the weighing applications you use the most. This eliminates the need to continually re-enter data for weighing applications that are used on a regular basis. You can program up to 100 code numbers on your IQ6200/6500. Each code number can store the following data: •... -
Page 19: Programming Unit Weight For A Code Number In Weighing Mode
Programming Unit Weight for a Code Number in Weighing Mode 1. In weighing mode, key in code number and press #. The displays respond with preprogrammed information. If code number entered has not been programmed into memory, Quantity display shows “not F”. -
Page 20: Delete Items From Memory
Delete Items from Memory The following sections contain procedures for deleting items from the memory of your IQ6200/6500. 5.3.1 Deleting a Particular Code 1. Press MODE to enter program mode. 2. Enter code to be deleted. 3. Press #, then press CLEAR. -
Page 21: Setting Configuration
Setting Configuration Setting configuration allows you to easily modify the functionality of your IQ6200/6500. Use the tables in this section to view the options you can modify. For example, if you wanted the auto recomputation function to work on your IQ6500, you would go to the IQ6500 spec table and find SPEC08. Go across the row and see that bit 1 of SPEC08 controls the recomputation function. -
Page 22: Configuring Display Resolution
Configuring Display Resolution SPEC04 sets the display resolution for the IQ6200 and IQ6500 scales. The following tables show the display resolutions available for each scale capacity. Units are switchable from lb. to kg. and can be programmed to primarily weigh in lb., kg., g., oz., ozt, or dwt. IQ6500 scales with a capacity of 0.5 to 100 lbs. have both internal and external mounting capabilities, while scales from 250 to 50000 lbs. -
Page 23: Iq6200 Configuration
IQ6200 Configuration The following table shows the IQ6200 grads and decimal values for spec numbers 00 through 03. The following table shows the values for IQ6200 spec numbers 04 through 22. v i t l l u s t i... -
Page 24: Iq6500 Configuration
IQ6500 Configuration The following table shows the grads and decimal values for IQ6500 spec numbers 00 through 03. Values for SPEC numbers 04 through 22 are shown on the following page. - Page 25 The following table shows the values for IQ6500 spec numbers 04 through 22. v i t l l u s t i v i t v i t b i l s t i , y l ) – , I I , c i t i t y t i...
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Page 26: Iq6500 Second Channel Setup
IQ6500 Second Channel Setup For second channel operation, configure the unit using the spec codes. SPECs 02, 03, and 04 are used for second channel setup. Use the IQ6500 display resolution chart (Section 6.2.2) in conjunction with the IQ6500 spec tables in Section 6.4 to determine settings for SPEC02 (Grads) and SPEC03 (Decimal). -
Page 27: Calibration
Calibration The calibration procedure maintains the scale accuracy within specifications and can serve as a performance test procedure. Your IQ6200/6500 scale should be on for 30 minutes before attempting to calibrate. Use the following procedure to calibrate: 1. To enter calibration mode, press and hold REZERO while entering 8 7 1 5 on the keypad. The Quantity window displays the raw count. -
Page 28: Display Messages
Display Messages The following table shows the messages that are displayed during operation of the IQ6200/6500. Message Description —Add XX Sample size is too small All CLEAr Clearing all items in memory Number of items in memory Checking part code... -
Page 29: Optional Equipment
Optional Equipment The following option is available for the IQ6200 series: • Rechargeable battery pack The following options are available for the IQ6500 series: • Remote input channel • Bi-directional RS-232 communications port (required for all of the accessories listed below) •... -
Page 30: Baud Rate Selection
9.2.2 Baud Rate Selection The baud rate range is 300 to 9600 and is adjusted by setting one of six jumpers on the board TPB-1670. Only one jumper may be installed at any time. Jumper Baud Rate (bps) JP-1 1200 JP-2 2400 JP-3... -
Page 31: Rs-232 Installation Instructions
9.2.6 RS-232 Installation Instructions Use the following procedure to install an RS-232 connection on your IQ6500. 1. Remove platter and four screws at center of platter support. Remove platter support. 2. Remove case cover by removing six screws on top and two screws under front edge of scale. 3. -
Page 32: Iq6500 Printer Configuration
IQ6500 Printer Configuration With the RS-232 option installed you can use a ticket, tape, or bar code label printer to record scale activity. The IQ6500 allows you to print from the weighing mode or program mode. You would print from the weigh- ing mode when performing an actual counting operation, while printing from the programming mode is used to check for item memory. -
Page 33: Sample Tickets
9.3.3 Sample Tickets The following examples show weighing mode and program mode tickets from a TM-300 tape printer. The TM-290II, TM-295, SP-2000 and SP2200 printers all provide the ticket format as the TM-300. JAN. 16, 1995 / 9:00 AM JAN. 16, 1995 / 9:00 AM ID. -
Page 34: Setpoint Outputs
Setpoint Outputs Two setpoint outputs are available as open-collector transistor transistor logic (TTL) level outputs for driving relays on the RS-232 option. The outputs are available on the circular connector on the rear of the scale marked “setpoint” and are configured by setting SPEC15 bit 2 and SPEC16 bits 0–3. See Section 6.0 for more information about configuring SPEC codes. -
Page 35: Iq6200 Battery Pack Installation
IQ6200 Battery Pack Installation 1. Gently lift and remove platform. 2. Remove four screws at center of platform support. Remove platform support. 3. Remove six screws from top covers (two in keypad section and four in main). 4. Remove two screws from front underside of scale (one in each corner) and remove main cover. -
Page 36: Maintenance
(NBS class “F” or higher) should be used in testing for accuracy. Rice Lake Weighing Systems is a certified manufacturer and testing laboratory for test weights. -
Page 37: Load Cell Replacement Procedure
10.3 Load Cell Replacement Procedure 1. Disconnect power to scale. 2. Remove platter. 3. Remove four spider assembly screws, then remove spider assembly. For dual platter scales, repeat for second spider assembly. 4. Remove two bottom and two top screws holding front panel. 5. -
Page 38: Specifications
11.0 Specifications The following sections list specifications for the IQ6200 and IQ6500 counting scales. See Section 6.2 for display resolution information. Technical specifications for the IQ6500 dual scale are the same as the single platform IQ6500 with the exception of the platform size. -
Page 39: Appendix
12.1 Code Number Form You may want to make photocopies of the following form and use them to record information for each code number prior to entering the information in the memory of your IQ6200/6500. y t i 12.2 Character Code List The following table contains two-digit numerics used to enter alphanumeric part numbers. -
Page 40: Eltron Printer Interface
12.3 Eltron Printer Interface The Eltron printer interface option, PN 41278, allows the IQ6500 counting scale to connect to all Eltron printers except models LP 2022 and LP 2042. The factory-installed option consists of a custom EPROM for the IQ6500 and a 25-to-9 pin D-SUB interface cable, PN 41279. The baud rate for the IQ6500 is set to 9600 bps by changing the jumper as shown in the figure below. -
Page 41: Iq6200/6500 Limited Warranty
IQ6200/6500 Limited Warranty Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for one (1) year.
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