Tennant 6200 Operator's Manual

Tennant 6200 Operator's Manual

Sweeper tennant 6200 (diesel)
Hide thumbs Also See for 6200:
Table of Contents

Advertisement

Quick Links

6200
(Diesel)
Sweeper
English EN
Operator Manual
330399
Rev. 12 (4-2012)
To view, print or download
the latest manual, visit:
*330399*
www.tennantco.com/manuals
Home
Find... Go To..

Advertisement

Table of Contents
loading

Summary of Contents for Tennant 6200

  • Page 1 6200 (Diesel) Sweeper English EN Operator Manual 330399 Rev. 12 (4-2012) To view, print or download the latest manual, visit: *330399* www.tennantco.com/manuals Home Find... Go To..
  • Page 2 Specifications and parts are subject to change without notice. Original instructions, Copyright E 1999- -2003, 2005- -2008, 2010, 2012 TENNANT Company, Printed in The Netherlands DECLARATION OF CONFORMITY FOR MACHINERY (according to Annex II A of the Machinery Directive) TENNANT N.V.
  • Page 3: Table Of Contents

    ....... STEERING CASTOR PIVOT BEARING 39 MACHINE DIMENSIONS ....6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 4: Safety Precautions

    - - Use cardboard to locate leaking capable of following machine hydraulic fluid under pressure. instructions. - - Use Tennant supplied or equivalent - - In flammable or explosive areas unless replacement parts. designed for use in those areas. - - In areas with possible falling objects 7.
  • Page 5 COMPARTMENT. HOPPER LIFT ARMS LABEL - - HOPPER SUPPORT LABEL - - LOCATED ON LOCATED ON BOTH LIFT ARMS. LEFT HOPPER LIFT ARM AND BOTH SIDES OF THE HOPPER COMPARTMENT. 352944 6200 Diesel 330339 (9- -1999) Home Find... Go To..
  • Page 6: Operation

    - Order parts and supplies directly from your authorized Tennant representative. Use the parts manual provided when ordering parts. - After operation, follow the recommended daily and hourly procedures stated in the MAINTENANCE CHART. 6200 Diesel 330399 (9- -2002) Home Find... Go To..
  • Page 7: Machine Components

    OPERATION MACHINE COMPONENTS A. Operator seat B. Steering wheel C. Instrument panel D. Side brush(es) E. Control pedals F. Hopper G. Hopper filter H. Fuel tank 6200 Diesel 330399 (6- -2007) Home Find... Go To..
  • Page 8: Symbol Definitions

    Main brush down Circuit breaker #7 Main brush up Circuit breaker #8 Side brush down and on Circuit breaker #9 Side brush up and off Vacuum Fan Filter shaker Horn Diesel fuel only 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 9: Controls And Instruments

    L. Directional pedal M. Brake pedal N. Parking brake pedal O. Vacuum fan/filter shaker switch P. Hopper door switch Q. Hopper switch R. Operating/Hazard lights switch (option) S. Large debris trap pedal 6200 Diesel 330399 (9- -2001) Home Find... Go To..
  • Page 10: Operation Of Controls

    Reverse: Press the bottom of the directional pedal with the heel of your foot. Neutral: Take your foot off the directional pedal and it will return to the Neutral position. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 11: Brake Pedal

    The flap in front of the main sweeping brush will open to take in large debris. Close: Release the pedal and the flap will close, trapping larger debris into the hopper. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 12: Ignition Switch

    GLOW PLUG LIGHT The glow plug light comes on when the ignition switch is turned counterclockwise to the Glow plugs position. The light will go out when the engine is ready to start. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 13: Charging System Light

    Operating lights on: Press the top of the operating/hazard lights switch. Operating/Hazard lights on: Press the bottom of the operating/hazard lights switch. Off: Press the operating/hazard lights switch in the middle position. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 14: Side Brush Lever

    Hold: Release the hopper door switch into the middle position. Close hopper door: Press and hold the bottom of the switch until the door is in the desired closed position. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 15: Engine Oil Pressure Light

    Thermo Sentry to close the vacuum fan damper. If this happens, stop the machine, eliminate the source of heat, and reset the switch to the vacuum fan damper open position. 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 16: Hourmeter

    The fuel level gauge for diesel powered machines serial number 6200430 xxx and above, is located on the instrument panel. It indicates how much fuel is left in the fuel tank. 6200 Diesel 330399 (9- -2001) Home Find... Go To..
  • Page 17: Circuit Breakers

    40 A Hopper lift motor CB-5 15 A Main CB-6 15 A Hopper door CB-7 15 A Headlight, Taillight- Warning light CB-8 15 A Glow plugs CB-9 15 A Fuel solenoid 6200 Diesel 330399 (9- -2001) Home Find... Go To..
  • Page 18: Operator Seat

    Decrease firmness: Turn knob counterclockwise. The backrest angle knob adjusts the angle of the backrest. Increase angle: Turn the angle adjustment knob counterclockwise. Decrease angle: Turn the angle adjustment knob clockwise. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 19: Hopper Support Bar

    It is manually moved into place when the cylinder is fully extended to prevent the hopper from lowering. Lift it off the cylinder before lowering the hopper. WARNING: Raised hopper may fall. Engage hopper support bar 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 20: How The Machine Works

    Clean as required. - Check the brakes and steering for proper operation. - Check the fuel level - Empty the debris hopper. - Check the service records to determine maintenance requirements. 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 21: Starting The Machine

    NOTE: Do not operate the starter motor for more than 10 seconds at a time or after the engine has started. Allow the starter to cool between starting attempts or damage to the starter motor may occur. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 22: Operation On Inclines

    The maximum rated incline is 6_/11% with a full hopper and 10_/18% with an empty hopper. FOR SAFETY: When using machine, go slowly on inclines and slippery surfaces. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 23: Sweeping And Brush Information

    When cleaning carpet, check brush and perma filter panel regularly for carpet debris. Sand wedge main brush -- A fine brush that handles large quantities of dust and sand with ease. 6200 Diesel 330399 (9- -2001) Home Find... Go To..
  • Page 24: Sweeping

    SWEEPING 1. Press the top of the vacuum fan/filter shaker switch to the vacuum fan damper open position. 2. Lower the main brush with the main brush lever. 6200 Diesel 330399 (9- -2002) Home Find... Go To..
  • Page 25 5. Press down on the large debris trap pedal when sweeping large debris. 6. Release the pedal, and the flap will lower over the debris. 7. The flap will trap large debris back into the hopper. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 26: Stop Sweeping

    2. Raise the main brush with the main brush lever. 3. Activate the filter shaker by pressing down and holding the bottom of the vacuum fan/ filter shaker switch for eight to ten seconds. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 27: Emptying The Hopper

    2286 mm. Back the machine up to the debris container. Position the hopper over the debris container. FOR SAFETY: When using machine, use care when reversing machine. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 28 7. Press and hold the bottom of the hopper switch until the hopper is fully lowered. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 29: Stopping The Machine

    Remove the switch key FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 30: Post-Operation Checklist

    Clean as required. - Check the brakes and steering for proper operation. - Check the fuel level - Empty the debris hopper. - Check the service records to determine maintenance requirements. 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 31: Engaging Hopper Support Bar

    FOR SAFETY: When using machine, make sure adequate clearance is available before raising hopper. NOTE: Be aware that the minimum ceiling height needed to high dump the hopper is 2286 mm. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 32 WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6. Turn the machine power off. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 33: Disengaging Hopper Support Bar

    2286 mm. 3. Move the hopper support bar off the cylinder into the storage position. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 34 4. Press and hold the bottom of the hopper switch until the hopper is in the fully lowered position. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 5. Turn the machine power off. 6200 Diesel 330399 (9- -1999) Home Find... Go To..
  • Page 35: Options

    4. Fasten the latches on the front of the mountng bracket. Release the parking brake and drive to the designated area to be swept. 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 36 6. Turn the vacuum and brushes on, lower brushes and begin sweeping. 7. Remove and refasten the QuickMop head covers with the easy to remove snaps. Remove the head covers to rotate, shake and clean at regular intervals. 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 37: Machine Troubleshooting

    Shake and/or clean or replace dust filter Machine will not start Engine oil level low Check and fill Fuel tank valve closed Open valve beneath fuel tank Fuel tank empty Fill fuel tank 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 38: Maintenance

    Rotate or wash sweep heads 100 Hours Engine Change oil and filter element Replace air filter element Check air filter housing dust cap Radiator Check core exterior for debris Check coolant level 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 39 Engine oil, SAE 10W--30, CD/CE rated HYDO TennantTrue premium hydraulic fluid or equivalent . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1) NOTE: More frequent intervals may be required in extremely dusty conditions. 6200 Diesel 330399 (2- -2010) Home...
  • Page 40: Lubrication

    The steering chain turns the front wheel as the steering wheel is turned to steer the machine. Lubricate the steering chain with SAE 10W--30 engine oil after every 200 hours of operation. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 41: Steering Castor Pivot Bearing

    STEERING CASTOR PIVOT BEARING The steering castor bearing is located under the floor plate. Remove the floor plate, and lubricate the bearing every 100 hours with Lubriplate EMB grease (TENNANT part no. 01433--1). 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 42: Hydraulics

    TennantTrue premium hydraulic fluid or equivalent. The main hydraulic reservoir has a built-in strainer outlet that filters hydraulic fluid before it enters the system. Replace the strainer after every 2400 hours of operation. 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 43 FULL and ADD levels to indicate the level of hydraulic fluid in the reservoir. WARNING: Raised hopper may fall. Engage hopper support bar. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 44: Hydraulic Fluid

    The quality and condition of the hydraulic fluid play a very important role in how well the machine operates. Tennant’s hydraulic fluid is specially selected to meet the needs of Tennant machines. Tennant’s hydraulic fluids provide a longer life for the hydraulic components. There are two fluids...
  • Page 45: Hydraulic Hoses

    FOR SAFETY: When servicing machine, wear eye and ear protection if using pressurized air or water. Flush the radiator and the cooling system after every 800 hours of operation, using a dependable cleaning compound. 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 46: Air Filter

    Install the filter end cap on the air filter housing with the arrows pointing up and the rubber dust cap on the bottom. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 47: Fuel Filter

    There is a fuel valve located under the fuel tank. This valve can be used to shut off the fuel flow if the fuel lines need to be serviced. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 48: Battery

    The battery is located in the engine compartment. After the first 50 hours of operation, and after every 800 hours after that, clean and tighten the battery connections. FOR SAFETY: When servicing machine, avoid contact with battery acid. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 49: Belts And Chains

    6 kg of pressure on the main brush belt. FOR SAFETY : When servicing machine, avoid moving parts. Do not wear loose jackets, shirts or sleeves when working on machine. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 50: Hydraulic Pump Belt

    6.0 mm from a force of 0.45 kg at belt midpoint of the longest span. FOR SAFETY : When servicing machine, avoid moving parts. Do not wear loose jackets, shirts or sleeves when working on machine. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 51: Steering Gear Chain

    A static drag chain prevents the buildup of static electricity in the machine. The chain is attached to the machine by a rear main brush skirt retaining bolt. Make sure the chain is touching the floor at all times. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 52: Debris Hopper

    (2 in) away from the filter. This may be done with the dust filter in the machine. FOR SAFETY: When servicing machine, wear eye and ear protection if using pressurized air or water. 6200 Diesel 330399 (4- -2008) Home Find... Go To..
  • Page 53: Removing Hopper Dust Filter

    Do not unplug the connections from the shaking mechanism. Do not pull on the wires. Damage could occur to the wires or the shaking mechanism. 4. Lift dust filter assembly out of hopper. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 54 NOTE: When installed properly, the shaker plate cannot move in either front- -to- -back or side- -to- -side directions. If the shaker is loose, it will not function properly. 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 55 If it is not, loosen the mounting screws, adjust the gap by repositioning the shaker solenoid, then retighten the screws. 11. Return the filter back to the machine. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 56: Thermo Sentry

    If this occurs, drive the machine to a safe location and eliminate the source of heat. Turn the machine off and back on to reset the Thermo Sentry. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 57: Brushes

    2. Open the left side main brush access door. 3. Loosen the idler arm mounting knob and three other side skirt mounting knobs. Remove the brush idler arm assembly. 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 58: Checking And Adjusting Main Brush Pattern

    A polish mark will remain on the floor. 4. Raise the main brush. 5. Drive the machine off the test area. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 59 2. Allow the brush to operate and float into position for approximately 30 seconds. 3. Tighten the adjustment bolt and idler arm securing knob. 4. Check the main brush pattern and readjust as necessary. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 60: Side Brush

    Adjust the side brush pattern by loosening the hex screw located above the side brush pulley. Move the pulley mount bracket up or down to achieve the proper side brush pattern. Retighten the hex screw. 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 61: Replacing Side Brush

    6. Secure the pin by clipping the pin keeper over the end of the pin. SIDE BRUSH GUARD Check the side brush guard for damage or wear every 200 hours of operation. Replace the guard when it becomes worn. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 62: Skirts And Seals

    The side recirculation skirts are located on both sides of the main brush compartment. The side recirculation skirts should clear the floor up to 5 Check the skirts for damage, wear and adjustment daily. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 63: Rear Skirts

    Check the skirts for damage, wear and adjustment daily. NOTE: The rear recirculation skirt must be folded in between the brush and the machine frame before the brush door is mounted for the machine to work properly. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 64: Hopper Seals

    Check the seal for wear or damage after every 100 hours of operation. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 65: Vacuum Seal

    Check the seals for wear or damage after every 100 hours of operation. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 66: Brakes And Tires

    If the brake does not respond well to pressure on the brake pedal, you may need to adjust the brake. Adjust the brake cable tension with the cable nuts and the brake lever. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 67: Tires

    100 hours of operation for damage or wear. Check the torque on the rear wheel axles every 800 hours of operation. The proper torque on rear wheel axle is 22.4--28 Nm. 6200 Diesel 330399 (1- -2000) Home Find... Go To..
  • Page 68: Pushing, Towing, And Transporting The Machine

    Do not drive the machine onto the truck or trailer unless the loading surface is horizontal AND is 380 mm (15 in) or less from the ground. 6200 Diesel 330399 (12- -2000) Home Find... Go To..
  • Page 69 Do not drive the machine off the truck or trailer unless the loading surface is horizontal AND 380 mm (15 in) or less from the ground. 6200 Diesel 330399 (12- -2000) Home Find... Go To..
  • Page 70: Machine Jacking

    Block machine up with jack stands. STORING MACHINE Before storing the machine for an extended time, the machine needs to be serviced to lessen the chance of rust, sludge, and other undesirable deposits from forming. 6200 Diesel 330399 (12- -2000) Home Find... Go To..
  • Page 71: Specifications

    Minimum aisle turn 2095 mm Minimum turning radius, left 1400 mm Minimum turning radius, right 1400 mm Maximum rated incline with empty hopper 10_/18% Maximum rated incline with full hopper 6_/11% 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 72: Power Type

    Mechanical disc brake (1), one front wheel, cable actuated Parking brake Utilizes service brakes, cable actuated TIRES Location Type Size Front (1) Solid 102 x 305 mm Rear (2) Solid 90 x 305 mm 6200 Diesel 330399 (2- -2010) Home Find... Go To..
  • Page 73: Machine Dimensions

    SPECIFICATIONS 1783 mm (70 in) 1397 mm (55 in) 1067 mm (42 in) TOP VIEW 2045 mm (80.5 in) 1435 mm (56.5 in) SIDE VIEW FRONT VIEW 352945 MACHINE DIMENSIONS 6200 Diesel 330399 (9- -2005) Home Find... Go To..
  • Page 74 SPECIFICATIONS 6200 Diesel 330399 (12- -00) Home Find... Go To..

Table of Contents