Tennant 6200 Operator's Manual
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Tennant 6200 Operator's Manual

Tennant 6200 Operator's Manual

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6200
(Gas/LPG)
Sweeper
Operator Manual
330370
North America / International
Rev. 10 (4-2008)
*330370*
www.tennantco.com

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  • Page 1 6200 (Gas/LPG) Sweeper Operator Manual 330370 North America / International Rev. 10 (4-2008) *330370* www.tennantco.com...
  • Page 2 Engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Quick Mop, VCS, Instant Access filter, and Thermo Sentry are US registered and unregistered trademarks of Tennant Company. Specifications and parts are subject to change without notice.

  • Page 3: Table Of Contents

    ....STORING MACHINE ....6200 330370(3- -06)
  • Page 4 ....INDEX ........6200 330370(6- -05)

  • Page 5: Safety Precautions

    - - Use cardboard to locate leaking - - Unless trained and authorized. hydraulic fluid under pressure. - - Unless operation manual is read and - - Use Tennant supplied or equivalent understood. replacement parts. - - In flammable or explosive areas unless designed for use in those areas.
  • Page 6 FOR SAFETY LABEL - - LOCATED ON THE SIDE OF THE OPERATOR COMPARTMENT. HOPPER LIFT ARMS LABEL - - LOCATED ON BOTH LIFT ARMS. HOPPER SUPPORT LABEL - - LOCATED ON LEFT SIDE HOPPER LIFT ARM AND BOTH SIDES OF THE HOPPER COMPARTMENT. 352944 6200 330370(9- -99)

  • Page 7: Operation

    Tennant representative. - Order parts and supplies directly from your authorized Tennant representative. Use the parts manual provided when ordering parts. - After operation, follow the recommended daily and hourly procedures stated in the MAINTENANCE CHART.

  • Page 8: Machine Components

    OPERATION MACHINE COMPONENTS A. Operator seat B. Steering wheel C. Instrument panel D. Side brush E. Control pedals F. Hopper G. Hopper filter H. Fuel tank 6200 330370(6- -07)

  • Page 9: Symbol Definitions

    Circuit breaker #4 Close hopper Circuit breaker #5 Main brush down Circuit breaker #6 Main brush up Circuit breaker #7 Side brush down and on Circuit breaker #8 Side brush up and off Circuit breaker #9 Horn Choke 6200 330370(6- -99)

  • Page 10: Controls And Instruments

    J. Brake pedal K. Parking brake pedal L. Vacuum fan/filter shaker switch M. Hopper door switch N. Low oil warning indicator O. Hopper switch P. Operating/Hazard lights switch (option) Q. Large debris trap pedal R. Engine choke knob 6200 330370(3- -06)

  • Page 11: Operation Of Controls

    Reverse: Press the bottom of the directional pedal with the heel of your foot. Neutral: Take your foot off the directional pedal and it will return to the Neutral position. 6200 330370(6- -99)

  • Page 12: Brake Pedal

    Open: Press on the trap pedal when sweeping up larger debris. The flap in front of the main sweeping brush will open to take in large debris. Close: Release the pedal and the flap will close, trapping larger debris into the hopper. 6200 330370(6- -99)

  • Page 13: Ignition Switch

    Side brush down and on: Pull the lever left and forward into the Side brush down and on position. The brush will automatically start rotating. Side brush up and off: Pull the lever back and to the right into the Side brush up and off position. 6200 330370(6- -99)

  • Page 14: Operating Lights Switch (Option)

    Operating lights on: Press the top of the operating/hazard lights switch. Operating/Hazard lights on: Press the bottom of the operating/hazard lights switch. Off: Press the operating/hazard lights switch in the middle position. 6200 330370(6- -99)

  • Page 15: Main Brush Lever

    When the engine oil level is too low, the engine will automatically shut itself off. The engine will not restart and the indicator will not go out until the proper amount of engine oil has been added. 6200 330370(6- -99)

  • Page 16: Fuel Level Gauge

    GASOLINE ENGINE CHOKE KNOB The engine choke knob controls the engine choke on gasoline powered machines. On: For cold starting, pull the engine choke knob out. Off: Push the engine choke knob in. 6200 330370(3- -06)

  • Page 17: Vacuum Fan/Filter Shaker Switch

    Right: Turn the steering wheel to the right. HOURMETER The hourmeter records the number of hours the machine has been operated. The hourmeter displays the number of hours in tenths of an hour. Use this information to determine machine maintenance intervals. 6200 330370(6- -99)

  • Page 18: Hopper Switch

    Hold: Release the hopper door switch into the middle position. Close hopper door: Press and hold the bottom of the switch until the door is in the desired closed position. 6200 330370(6- -99)

  • Page 19: Circuit Breakers

    Horn, Reverse, Back up alarm CB-2 15 A Filter shaker CB-3 15 A Side brush(es) CB-4 40 A Hopper lift motor CB-5 15 A Main CB-6 15 A Hopper door CB-7 15 A Headlight, Taillight Warning light 6200 330370(6- -99)

  • Page 20: Operator Seat

    Increase firmness: Turn knob clockwise. Decrease firmness: Turn knob counterclockwise. The backrest angle knob adjusts the angle of the backrest. Increase angle: Turn the angle adjustment knob counterclockwise. Decrease angle: Turn the angle adjustment knob clockwise. 6200 330370(6- -99)

  • Page 21: Hopper Support Bar

    It is manually moved into place when the cylinder is fully extended to prevent the hopper from lowering. Lift it off the cylinder before lowering the hopper. WARNING: Raised hopper may fall. Engage hopper support bar 6200 330370(6- -99)

  • Page 22: How The Machine Works

    - Check the condition of the hopper dust filter and seals. Clean as required. - Check the brakes and steering for proper operation. - Check the fuel level - Empty the debris hopper. - Check the service records to determine maintenance requirements. 6200 330370(6- -05)

  • Page 23: Changing An Lpg Fuel Tank

    NOTE: Make sure the LPG fuel tank matches the fuel system (vapor tank with vapor system). 7. Fasten the tank hold-down clamp to lock the tank in position. 6200 330370(12- -99)
  • Page 24 Also make sure it matches the machine service coupling. 9. Open the tank service valve slowly and check for leaks. Close the service valve immediately if an LPG leak is found, and tell the appropriate personnel. 6200 330370(12- -99)

  • Page 25: Starting The Machine

    FOR SAFETY: When starting machine, keep foot on brake and directional pedal in neutral. 3. Pull out the choke knob for the gasoline engine when the engine is cold. Push in the choke knob after the engine is running smoothly. 6200 330370(12- -99)

  • Page 26: Operation On Inclines

    The maximum rated incline is 6_/11% with a full hopper and 10_/18% with an empty hopper. FOR SAFETY: When using machine, go slowly on inclines and slippery surfaces. 6200 330370(12- -00)

  • Page 27: Sweeping And Brush Information

    When cleaning carpet, check brush and perma filter panel regularly for carpet debris. Sand wedge main brush -- A fine brush that handles large quantities of dust and sand with ease. 6200 330370(9- -01)

  • Page 28: Sweeping

    Stiff Side Brush -- A longer life, general purpose brush that is recommended for rough surfaces. SWEEPING 1. Press the top of the vacuum fan/filter shaker switch to the vacuum fan damper open position. 2. Lower the main brush with the main brush lever. 6200 330370(9- -02)
  • Page 29 4. Begin sweeping. 5. Press down on the large debris trap pedal when sweeping large debris. 6. Release the pedal, and the flap will lower over the debris. 7. The flap will trap large debris back into the hopper. 6200 330370(12- -00)

  • Page 30: Stop Sweeping

    1. Raise and stop the side brush with the side brush lever. 2. Raise the main brush with the main brush lever. 3. Activate the filter shaker by pressing down and holding the bottom of the vacuum fan/ filter shaker switch for eight to ten seconds. 6200 330370(12- -00)

  • Page 31: Emptying The Hopper

    NOTE: Be aware that the minimum ceiling height needed to high dump the hopper is 2286 mm (90 in). Back the machine up to the debris container. Position the hopper over the debris container. FOR SAFETY: When using machine, use care when reversing machine. 6200 330370(12- -00)
  • Page 32 6. Press and hold the bottom of the hopper door switch until the hopper door is fully closed. 7. Press and hold the bottom of the hopper switch until the hopper is fully lowered. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6200 330370(12- -00)

  • Page 33: Stopping The Machine

    Remove the switch key FOR SAFETY: Before leaving or servicing machine, stop on level surface, set parking brake, turn off machine, and remove key. 5. LPG powered machines: Close the LPG tank’s vapor service valve. 6200 330370(12- -00)

  • Page 34: Post-Operation Checklist

    - Check the condition of the hopper dust filter and seals. Clean as required. - Check the brakes and steering for proper operation. - Check the fuel level - Empty the debris hopper. - Check the service records to determine maintenance requirements. 6200 330370(6- -05)

  • Page 35: Engaging Hopper Support Bar

    FOR SAFETY: When using machine, make sure adequate clearance is available before raising hopper. NOTE: Be aware that the minimum ceiling height needed to high dump the hopper is 2286 mm (90 in). 6200 330370(12- -00)
  • Page 36 5. Slowly lower the hopper by pressing down and holding the hopper switch until the hopper support bar rests on the support bar stop. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6. Turn the machine power off. 6200 330370(12- -00)

  • Page 37: Disengaging Hopper Support Bar

    NOTE: Be aware that the minimum ceiling height needed to high dump the hopper is 2286 mm (90 in). 3. Move the hopper support bar off the cylinder into the storage position. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6200 330370(12- -00)
  • Page 38 OPERATION 4. Press and hold the bottom of the hopper switch until the hopper is in the fully lowered position. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 5. Turn the machine power off. 6200 330370(12- -00)

  • Page 39: Options

    3. Connect the QuickMop attachment to the mounting bracket on the front of the machine. 4. Fasten the latches on the front of the mountng bracket. Release the parking brake and drive to the designated area to be swept. 6200 330370(6- -05)
  • Page 40 6. Turn the vacuum and brushes on, lower brushes and begin sweeping. 7. Remove and refasten the QuickMop head covers with the easy to remove snaps. Remove the head covers to rotate, shake and clean at regular intervals. 6200 330370(6- -05)

  • Page 41: Machine Troubleshooting

    Shake and/or clean or replace dust filter Machine will not start Engine oil level low Check and fill Fuel tank valve closed Open valve -- LPG tank valve or valve beneath gasoline tank Fuel tank empty Fill fuel tank 6200 330370(12- -00)

  • Page 42: Maintenance

    Check brush pattern 1 (2) Hopper dust filter Shake 25 Hours Engine Clean and re--oil air filter pre cleaner element 50 Hours Main brush Rotate end-for-end Check brush pattern Fuel lines Check for damage and wear 6200 330370(9- -03)
  • Page 43 ..Engine oil, 30 SAE--SG/SH rated HYDO Tennant or approved hydraulic fluid . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433--1) NOTE: More frequent intervals may be required in extremely dusty conditions. 6200 330370(6- -05)

  • Page 44: Lubrication

    (1.3 qt.). STEERING GEAR CHAIN The steering chain turns the front wheel as the steering wheel is turned to steer the machine. Lubricate the steering chain with 30 SAE engine oil after every 200 hours of operation. 6200 330370(9- -02)

  • Page 45: Steering Castor Pivot Bearing

    MAINTENANCE STEERING CASTOR PIVOT BEARING The steering castor bearing is located under the floor plate. Remove the floor plate, and lubricate the bearing every 100 hours with Lubriplate EMB grease (TENNANT part no. 01433--1). 6200 330370(12- -00)

  • Page 46: Hydraulics

    MAINTENANCE HYDRAULICS HYDRAULIC FLUID RESERVOIRS The 6200 has two hydraulic fluid reservoirs, the main hydraulic reservoir and the hopper lift reservoir. The main hydraulic reservoir is located in the engine compartment. A filler cap is mounted on top of the main reservoir.
  • Page 47 The side of the reservoir is marked with FULL and ADD levels to indicate the level of hydraulic fluid in the reservoir. WARNING: Raised hopper may fall. Engage hopper support bar. WARNING: Lift arm pinch point. Stay clear of hopper lift arms. 6200 330370(12- -00)

  • Page 48: Hydraulic Fluid

    The quality and condition of the hydraulic fluid play a very important role in how well the machine operates. Tennant’s hydraulic fluid is specially selected to meet the needs of Tennant machines. Tennant’s hydraulic fluids provide a longer life for the hydraulic components. There are two fluids...

  • Page 49: Engine

    Clean the housing sealing surfaces. Inspect the inner air filter element for damage. The slightest rupture requires replacement of the element. Inspect the seals on the ends of the element. They should be flexible and undamaged. 6200 330370(12- -00)

  • Page 50: Fuel Lines

    There is a fuel valve located under the gasoline tank. This valve can be used to shut off the fuel flow if the fuel lines need to be serviced. 6200 330370(12- -00)

  • Page 51: Carburetor

    The battery is located in the engine compartment. After the first 50 hours of operation, and after every 800 hours after that, clean and tighten the battery connections. FOR SAFETY: When servicing machine, avoid contact with battery acid. 6200 330370(12- -00)

  • Page 52: Belts And Chains

    6 kg (13.6 lb) of pressure on the main brush belt. FOR SAFETY : When servicing machine, avoid moving parts. Do not wear loose jackets, shirts or sleeves when working on machine. 6200 330370(9- -02)

  • Page 53: Hydraulic Pump Belt

    6.0 mm (0.25 in) from a force of .45 kg (10.0 lb) at belt midpoint of the longest span. FOR SAFETY : When servicing machine, avoid moving parts. Do not wear loose jackets, shirts or sleeves when working on machine. 6200 330370(12- -00)

  • Page 54: Steering Gear Chain

    A static drag chain prevents the buildup of static electricity in the machine. The chain is attached to the machine by a rear main brush skirt retaining bolt. Make sure the chain is touching the floor at all times. 6200 330370(12- -00)

  • Page 55: Debris Hopper

    50 mm (2 in) away from the filter. This may be done with the dust filter in the machine. FOR SAFETY: When servicing machine, wear eye and ear protection if using pressurized air or water. 6200 330370(4- -08)

  • Page 56: Removing Hopper Dust Filter

    Do not unplug the connections from the shaking mechanism. Do not pull on the wires. Damage could occur to the wires or the shaking mechanism. 4. Lift dust filter assembly out of hopper. 6200 330370(12- -00)
  • Page 57 Place the edges of the shaker firmly between the filter and the filter seal. NOTE: When installed properly, the shaker plate cannot move in either front- -to- -back or side- -to- -side directions. If the shaker is loose, it will not function properly. 6200 330370(6- -05)
  • Page 58 The gap should be the same width as the tab. If it is not, loosen the mounting screws, adjust the gap by repositioning the shaker solenoid, then retighten the screws. 11. Return the filter back to the machine. 6200 330370(12- -00)

  • Page 59: Thermo Sentry

    If this occurs, drive the machine to a safe location and eliminate the source of heat. Turn the machine off and back on to reset the Thermo Sentry. 6200 330370(6- -05)

  • Page 60: Brushes

    2. Open the left side main brush access door. 3. Loosen the idler arm mounting knob and three other side skirt mounting knobs. Remove the brush idler arm assembly. 6200 330370(6- -05)

  • Page 61: Checking And Adjusting Main Brush Pattern

    NOTE: If chalk or other material is not available, allow the brushes to spin on the floor for two minutes. A polish mark will remain on the floor. 4. Raise the main brush. 5. Drive the machine off the test area. 6200 330370(12- -00)
  • Page 62 2. Allow the brush to operate and float into position for approximately 30 seconds. 3. Tighten the adjustment bolt and idler arm securing knob. 4. Check the main brush pattern and readjust as necessary. 6200 330370(12- -00)

  • Page 63: Side Brush

    350327 Adjust the side brush pattern by loosening the hex screw located above the side brush pulley. Move the pulley mount bracket up or down to achieve the proper side brush pattern. Retighten the hex screw. 6200 330370(12- -00)

  • Page 64: Replacing Side Brush

    6. Secure the pin by clipping the pin keeper over the end of the pin. SIDE BRUSH GUARD Check the side brush guard for damage or wear every 200 hours of operation. Replace the guard when it becomes worn. 6200 330370(12- -00)

  • Page 65: Skirts And Seals

    The side recirculation skirts are located on both sides of the main brush compartment. The side recirculation skirts should clear the floor up to 5 mm (0.2 in). Check the skirts for damage, wear and adjustment daily. 6200 330370(12- -00)

  • Page 66: Rear Skirts

    Check the skirts for damage, wear and adjustment daily. Note: The rear recirculation skirt must be folded in between the brush and the machine frame before the brush door is mounted for the machine to work properly. 6200 330370(12- -00)

  • Page 67: Hopper Seals

    The hopper lip seal is located on the inside of the rear lip of the hopper door and seals the inside lip of the hopper door with the hopper Check the seal for wear or damage after every 100 hours of operation. 6200 330370(12- -00)

  • Page 68: Vacuum Seal

    The air intake seal is located along the outer edge of the air intake baffle and seals with the left side panel when the side panel is in place on the machine. Check the seal for wear or damage after every 100 hours of operation. 6200 330370(12- -00)

  • Page 69: Brakes And Tires

    Check the brake adjustment after every 200 hours of operation. If the brake does not respond well to pressure on the brake pedal, you may need to adjust the brake. Adjust the brake cable tension with the cable nuts and the brake lever. 6200 330370(12- -00)

  • Page 70: Tires

    100 hours of operation for damage or wear. Check the torque on the rear wheel axles every 800 hours of operation. The proper torque on rear wheel axle is 22.4--28 Nm (16--20 ft lbs). 6200 330370(12- -00)

  • Page 71: Pushing, Towing, And Transporting The Machine

    FOR SAFETY: When loading machine onto truck or trailer, use winch. Do not drive the machine onto the truck or trailer unless the loading surface is horizontal AND is 380 mm (15 in) or less from the ground. 6200 330370(12- -00)
  • Page 72 FOR SAFETY: When unloading machine off truck or trailer, use winch. Do not drive the machine off the truck or trailer unless the loading surface is horizontal AND 380 mm (15 in) or less from the ground. 6200 330370(12- -00)

  • Page 73: Machine Jacking

    Block machine up with jack stands. STORING MACHINE Before storing the machine for an extended time, the machine needs to be serviced to lessen the chance of rust, sludge, and other undesirable deposits from forming. 6200 330370(9- -02)

  • Page 74: Specifications

    Minimum aisle turn 2095 mm (82.5 in) Minimum turning radius, left 1400 mm (55 in) Minimum turning radius, right 1400 mm (55 in) Maximum rated incline with empty hopper 10_/18% Maximum rated incline with full hopper 6_/11% 6200 330370(3- -06)

  • Page 75: Power Type

    HYDRAULIC SYSTEMS System Capacity Fluid Type Main hydraulic reservoir 7.58 L (2 gal) TENNANT part no. 65869--above 7° C (45° F) Main hydraulic total 9.48 L (2.5 gal) TENNANT part no. 65870--below 7° C (45° F) Hydraulic lift reservoir 0.53 L (.14 gal) TENNANT part no.

  • Page 76: Machine Dimensions

    SPECIFICATIONS 1783 mm (70 in) 1397 mm (55 in) 1067 mm (42 in) TOP VIEW 2045 mm (80.5 in) 1435 mm (56.5 in) SIDE VIEW FRONT VIEW 352945 MACHINE DIMENSIONS 6200 330370(3- -06)

  • Page 77: Index

    Chain, Steering gear, 42, 52 Chains, 50 Static drag, 52 Changing LPG fuel tank, 21–23 Filter , Air, 47 Charging system light, 13 Fuel level gauge, 14 Choke knob, 14 Fuel lines, 48 Circuit breakers, 17 Fuel tank, Changing LPG, 21–23 6200 330370(3- -06)
  • Page 78 Hoses, 46 Main hydraulic reservoir, 44 Reservoirs, 44 Maintenance, 40 Axle torque, Rear wheel, 68 Intervals, 40–42 Maintenance chart, 40–42 Indicators, Low oil warning indicator, 13 Motors, Electric, 73 Instruments, Low oil warning indicator, 13 Intake screen, 47 6200 330370(3- -06)
  • Page 79 Steering castor pivot bearing, 43 Steering gear chain, 42, 52 Operation, 5 Hopper , 19 Steering wheel, 15 QuickMop, 37 Stop sweeping, 28 Safety Stop the machine, 31 Labels, 4 Precautions, 3–5 Storing machine, 71 Sweeping, 26 6200 330370(3- -06)
  • Page 80 Tie down location, 70 Tires, 67, 68 Specifications, 73 Towing machine, 69 Transporting machine, 69 Transporting the machine, 69 Travel speed, 72 Troubleshooting, 39 Vacuum fan, Belt, 50 Vacuum fan belt, 50 Vacuum seal, 66 Vacuum/filter shaker switch, 15 6200 330370(3- -06)

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