Pre-Race/Practice Checklist; Engine - Arctic Cat ZR 6000 R CROSS COUNTRY Operator's Manual

Pre-Race/Practice Checklist

PRE-RACE/PRACTICE CHECKLIST
WHAT TO
CHECK
Spark Plugs 1. Tightness and loose end caps
2. High tension wires
Coolant 1. Proper level
Chain Case Oil 1. Proper level
Drive Chain 1. Adjusted to proper tension
Drive Clutch/ 1. Clean sheaves
Driven Clutch 2. Smooth operation
Drive Belt 1. Wear
2. Delamination
3. Within specifications
4. Proper deflection
Brake 1. Brake lever condition and movement
2. Fluid level
3. Operation of system
Brake Pads 1. Wear
Throttle 1. Proper cable routing and adjustment
2. Smooth operation
APV System 1. Proper cable routing and adjustment
2. Proper operation
Exhaust 1. Properly secured
2. Missing springs
Steering 1. Smoothness
2. Proper ski alignment
Track 1. Tension
2. Alignment
Suspension 1. Smooth operation
2. Loose or damaged components
3. Spring pre-load adjustment
Shock 1. Leakage
Absorbers 2. Component damage
3. Proper calibration/air pressure
4. Properly routed and secured hose
Gas Tank 1. Secured properly
2. Leakage
3. Proper fuel level
Fuel Lines 1. Contact wear
2. Pinching
Cap Screws 1. Tighten to torque specifications
(if applicable)
Nuts
Lights and 1. Proper operation (including brakelight)
Tether
Snowflap 1. Restraints
Skid Plate 1. Lower belly pan for holes or tears
If, at any time, abnormal noises, vibrations, or
improper working conditions of any component of this
snowmobile are detected, DO NOT OPERATE THE
SNOWMOBILE. Immediately diagnose and repair
any component. If the operator does not feel qualified
to service the suspension, see an authorized Arctic Cat
Snowmobile dealer for this service.
30
CHECK FOR

Engine

This engine sub-section has been organized to show a
progression for the removing/installing of the Arctic Cat
6000 engine. For consistency purposes, this sub-section
shows a complete and thorough progression; however,
for efficiency it may be preferable to remove only those
components needing to be addressed. Also, some compo-
nents may vary from model to model. The technician
should use discretion and sound judgment.
SPECIAL TOOLS
A number of special tools must be available to the technician
when performing service procedures in this engine section.
Description
Drive Clutch Bolt Tool
Drive Clutch Puller
Drive Clutch Spanner Wrench
Hood Harness Extension

NOTE: Special tools are available from the Arctic
Cat Service Parts Department.
CAUTION
Never attempt to substitute any other drive clutch puller
for the recommended puller or severe clutch or crank-
shaft damage will occur.
Removing

NOTE: For assembling purposes, note cable tie loca-
tions securing the harness and cables to the chassis.

NOTE: Prior to removing the engine, disconnect the
hood harness and remove the side access panels; then
remove the screws securing the hood to the chassis.
1. Carefully remove the exhaust temperature sensor
from the expansion chamber.
2. Remove all springs securing the expansion chamber
and resonator; then remove the expansion chamber
and resonator.
3. Remove the torx screw from the driven clutch and
slide the driven clutch (along with the drive belt) off
the driven shaft. Account for alignment washers.
p/n
0644-281
0744-062
0644-136
1686-659
0746-793A