Setup Instructions; Removing Snowmobile From Crate/Handlebar Assembly; Installing Windshield; Installing Spindle/A-Arm - Arctic Cat ZR 6000 R CROSS COUNTRY Operator's Manual

Setup Instructions

This snowmobile has been prepared at the factory to
minimize required setup items; however, there are
some items and inspections that must be done at a
dealership or by the owner/operator. Please pay close
attention to all items on the following pages. Be sure to
read these instructions thoroughly before starting to set
up the snowmobile.
Removing Snowmobile From Crate/
Handlebar Assembly
CAUTION
Care should be taken when removing the snowmobile
from the crate. Damage that is not warrantable may
occur.
1. Remove the top and four sides of the crate.
Remove the skis from the crate sides.
2. Remove the windshield and hardware kit.
3. Remove all mounting hardware securing the
snowmobile to the crate base; then lift the snow-
mobile free of the crate base.
4. Swing the handlebar up and tighten the cap screws
evenly to 15 ft-lb; then check steering for maxi-
mum right/left turning capabilities. Install the han-
dlebar pad assembly.

Installing Windshield

1. Remove the protective film from the windshield.
2. Install the expansion nuts into the speedometer
bracket; then place the windshield into position on
the console and bracket.
3. Secure the windshield using the screws according to
the illustration.

Installing Spindle/A-Arm

1. Install the A-arms onto the spindle and secure
using new lock nuts. Tighten to 45 ft-lb.
2. Install the steering tie rod to the spindle. Tighten
lock nuts to 40 ft-lb.

Installing Front Shock Absorbers

1. Raise the front of the snowmobile and place it on a
support stand.
2. Apply grease to the O-rings; then install the O-rings
and the spherical spacers to each side of the shock
eyelet spherical bearing. Take care that the O-ring is
between the bearing and spherical spacers.
3. Place the upper shock into position on the frame;
then install the cap screw and flange nut. Tighten
to 45 ft-lb.
4. Install the lower shock eyelet into the lower A-arm
mounting bracket.
5. Push the cap screw through the shock eyelet and
backside of the A-arm mounting bracket; then
SNO-490
install the nut and tighten to 45 ft-lb.
6. Install the remaining shock absorber.

Installing Skis

1. Slide a washer onto the cap screw used to secure the
ski; then apply all-temperature grease to the shaft
portion of the cap screw and spindle axle.
746-483A
746-484B
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