Item
Brake System
Cooling System - Liquid
(F5/1100 cc)
Oil System
Engine Oil (1100 cc)
Battery
Stop Switch
Hoses
Headlight & Taillight/Brakelight
Steering System
Throttle Control System
Drive Belt
Ski Wear Bars
Carburetors (570 cc)
Electrical Wiring
Exhaust System
Nuts, Bolts, Fasteners
Recoil Starter
Shock Absorbers
Spark Plugs (F5/570 cc)
Valve Clearance (1100 cc)
Suspension
Track Tension/Alignment
Wear Strips
Wires & Cables
Fuel System - Tank, Pump,
In-Line Filter, & Vent Hose
Fuel Filter (1100 cc)
Air Silencer (F5/570 cc)
Gear Case
Heat Exchangers
Drive Clutch/Driven Clutch
Front & Rear Suspension
Maintenance
Periodic Maintenance Checklist
Interval Page
Daily
42
Check for binding, leakage, and proper operation;
lever firmness, travel, caliper, disc, and pads
Daily
15,35 Check for leakage, damage, obstructions, coolant
level
Daily
—
Check for leakage, damage, and injection/engine
oil level
2500 Mi/
33
Change oil and filter
Seasonal
Daily
15,40 Check for proper charge and tight connections
Daily
—
Check for proper operation
Daily
—
Check for damage, leakage, and wear
Daily
51-54 Check for proper operation and cleanliness
Daily
—
Check for proper operation, tightness of bolts, and
binding
Daily
26
Check for binding, sticking, proper operation, throt-
tle cable tension, and wear
Daily
45
Check for wear, cracks, and fraying
Monthly
Check length and width dimensions
Daily
54
Check for wear and damage
Seasonal 35-38 Inspect/clean as necessary
Weekly
—
Check for wear, damage, and tight connections
Weekly
14
Check for damage, leakage, and obstructions
Weekly
—
Check tightness
Weekly
—
Check rope for wear, fraying, and proper operation
Weekly 17,49 Check for fluid leakage and damage
Weekly
38
Check center electrode insulator color, carbon,
and gap
5000 Mi/
39
Check/adjust
Seasonal
Weekly
49
Check for damage, loose components, and proper
adjustment
Weekly 46,48 Check/adjust as necessary
Weekly
55
Check for wear and damage
Weekly
—
Check for wear, damage, and fraying
Weekly
—
Check for damage, wear, obstructions, and leak-
age
5000 Mi/
—
Replace
2 years
Seasonal
—
Inspect/clean
Seasonal
28
Flush and change drive fluid prior to storage
Monthly
—
Check for wear, leakage, and damage
Monthly 16,16 Check for damage, binding, and wear/remove
drive belt, clean drive clutch/driven clutch with
compressed air, and clean sheaves with suitable
parts-cleaning solvent
Monthly 29, 30 Grease
Remarks
31