Vision Fitness X70 Service Manual
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Vision Fitness X70 Service Manual

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It All StArtS wIth A VISIon
It All StArtS wIth A VISIon
FItneSS™
X 7 0 E l l i p t i c a l t r a i n E r
S E r V i c E M a n U a l

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Summary of Contents for Vision Fitness X70

  • Page 1 It All StArtS wIth A VISIon It All StArtS wIth A VISIon FItneSS™ X 7 0 E l l i p t i c a l t r a i n E r S E r V i c E M a n U a l...

  • Page 3: Table Of Contents

    tablE of contEntS cHaptEr 1: SErial nUMbEr location ..............cHaptEr 2: iMportant SafEty inStrUctionS legal Disclaimer ......................2 Before Getting Started ....................2 read and Save these Instructions ................3 electrical requirements .................... 4 cHaptEr 3: prEVEntatiVE MaintEnancE recommended Cleaning tips ................... 5 Check for Damaged Parts ..................
  • Page 4 Pulley Axle Set replacement..................49 7.19 testing the elliptical trainer .................... 50 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE Unpacking the X70 elliptical trainer ................51 Assembly tools ......................52 Assembly Instructions ....................53 leveling the X70 elliptical trainer ................58...

  • Page 5: Chapter 1: Serial Number Location

    cHaptEr 1: SErial nUMbEr location 1.1 SErial nUMbEr location...

  • Page 6: Chapter 2: Important Safety Instructions

    Please do not place the Vision Fitness X70 elliptical trainer in an area of high humidity, such as the vicinity of a steam room, indoor pool, or sauna.

  • Page 7: Read And Save These Instructions

    Vision Fitness X70 elliptical trainer, caUtion! any changes or modifications to this equipment make sure that all users read this manual. remind the users could void the product warranty.

  • Page 8: Electrical Requirements

    SelF PowereD FeAtUreS: the Vision Fitness X70 elliptical trainer is a self-powered unit, requiring no external power source. when a user strides at a speed above 40 strides per minute, the power is generated to allow the elliptical trainer to function properly. Because of this self-generating feature, the console feedback will fade away when you cease striding.

  • Page 9: Chapter 3: Preventative Maintenance

    Maintain labElS anD naMEplatES. Do not remove labels • P osition the equipment away from direct sunlight. The intense UV light for any reason. they contain important information. If unreadable can cause discoloration on plastics. or missing, contact Vision Fitness for a replacement at 800-335- 4348 or www.visionfitness.com. • L ocate your equipment in an area with cool temperatures and low humidity.

  • Page 10: Care And Maintenance Instructions

    * teflon based spray lubricant such as "Super lube" or other Vision Fitness approved products. * Mild water soluble detergent such as "Simple Green" or other Vision Fitness approved products * Vacuum cleaner with an extendable hose and crevasse tool attachment.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.1 conSolE DEScription...
  • Page 12 cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.1 conSolE DEScription - continUED conSolE DiSplay DEScriptionS Start / HolD to rESEt - Press the StArt key to begin a Manual workout immediately without having to set individual information. When the program begins, you have the ability to adjust resistance levels with the UP or DOWN ARROW keys. Feedback information will be calculated using the default settings. paUSE - If you need to pause your program during a workout, pressing the StArt key will pause your program for 30 seconds.

  • Page 13: Workout Setup Steps

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.1 conSolE DEScription - continUED carDio port A cardio port is located on the back of the console that is compatible to entertainment protocol such as Cardio theater. the bottom port is the active port to use for this function.

  • Page 14: Workout Overview

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.2 WorKoUt oVErViEW WorKoUt oVErViEW claSSicS: MANUAL - Manual is a user controlled program in which the resistance remains at a set level unless you decide to change it. INTERVAL - Interval is an efficient workout that strengthens your cardiovascular system by alternating work intervals and recovery intervals. Be sure to challenge yourself with intense work intervals.

  • Page 15: Using Fitness Networking

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.3 USing tHE prograMS USing tHE prograMS SElEcting qUicK Start - the easiest way to begin exercising is to simply press the StArt key (Figure A). You will begin exercising in a Manual resistance program in which you can change the resistance levels to meet your goals. Current default settings will be used to determine exercise feedback.

  • Page 16: Using Manager Mode

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.3 USing tHE prograMS - continUED USing tHE prograMS - continued EntEring rESiStancE - When prompted by the message center to enter level, use the UP and DOWN ARROW keys to adjust the displayed resistance level (Figure e). there are 20 levels of resistance to choose from in each program. the maximum resistance level varies by program.

  • Page 17: Manager Mode Overview

    cHaptEr 5: EnginEEring MoDE 5.1 EnginEEring MoDE the engineering Mode allows the club owner to customize the elliptical trainer for the club. 1) to enter engineering Mode, press and hold down the UP and Down Arrow keys at the same time for 3-5 seconds. 2) the console will beep 3 times and enter into the engineering Mode menu.

  • Page 18: Chapter 6: Troubleshooting

    cHaptEr 6: troUblESHooting 6.1 ElEctrical DiagraMS ElEctrical blocK DiagraM...
  • Page 19 cHaptEr 6: troUblESHooting 6.1 ElEctrical DiagraMS...
  • Page 20 cHaptEr 6: troUblESHooting 6.1 ElEctrical DiagraMS p01 - conSolE cablE...
  • Page 21 cHaptEr 6: troUblESHooting 6.1 ElEctrical DiagraMS p04 - pUlSE SEnSor WirE...
  • Page 22 cHaptEr 6: troUblESHooting 6.2 loWEr control boarD connEctionS D1 - 2 pin terminal to the generator sensor. D2 - 5 pin terminal to the console. D3 - 2 pin terminal to the generator. D4 - 3 pin terminal to the on / off switch. D5 - 2 pin terminal to the battery.

  • Page 23: Console Power Issues

    cHaptEr 6: troUblESHooting 6.3 troUblESHooting - conSolE poWEr iSSUES no DiSplay on tHE conSolE or tHE DiSplay iS DiM poSSiblE caUSES: 1) the console is damaged or the console cable is not connected properly. 2) Poor connection to the terminals on the lower control board. 3) the lower control board is damaged.

  • Page 24: Keypad Issues

    cHaptEr 6: troUblESHooting 6.4 troUblESHooting - no or HigH rESiStancE no rESiStancE cHangE or alWayS HigH rESiStancE poSSiblE caUSES: 1) the console is damaged or the console cable is not connected properly. 2) the console cable is damaged. 3) the generator is damaged. 4) the lower control board is damaged.

  • Page 25: Resistance Issues

    cHaptEr 6: troUblESHooting 6.5 troUblESHooting - no rpM DiSplayED no rpM iS DiSplayED DUring EXErciSE poSSiblE caUSES: 1) the console is damaged or the console cable is not connected properly. 2) the lower control board is damaged. SolUtion: 1) Check the console cable connections at the console and lower control board. 2) replace the console if all connections are good.

  • Page 26: Pedal Slipping

    cHaptEr 6: troUblESHooting 6.6 troUblESHooting - pEDalS Slipping Slipping WHilE pEDaling poSSiblE caUSES 1) Belt tension is not enough. 2) the one way bearing in the drive axle is damaged. SolUtion: 1) remove the right side cover and check the drive belt tension. tighten as needed. 2) If the belt tension is correct and the belt is still slipping, the one way bearing in the drive axle is damaged.

  • Page 27: Noise Issues

    cHaptEr 6: troUblESHooting 6.7 troUblESHooting - noiSE iSSUES KnocKing or crEaKing noiSES poSSiblE caUSES: 1) the pedal is connected to the link arm too loosely. 2) Belt tension is too loose, or the belt is dirty. 3) the drive axle assembly is damaged. SolUtion: 1) open the side covers and clean and tighten the belts.

  • Page 28: Heart Rate Issues

    cHaptEr 6: troUblESHooting 6.8 troUblESHooting - HEart ratE iSSUES HEart ratE DoES not WorK poSSiblE caUSES: 1) not good contact between the user and hr grips or hr strap. 2) the hr strap is at a low battery status. 3) the hr strap is damaged. 4) the hr grips are damaged.

  • Page 29: Chapter 7: Part Replacement Guide

    cHaptEr 7: part rEplacEMEnt gUiDE 7.1 conSolE bacK rEplacEMEnt 1) remove the 4 screws holding the console back to the console (Figure A). figUrE a 2) remove the console back (Figure B). figUrE b 3) reverse Steps 1-2 to install a new console back.

  • Page 30: Console Back Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.2 conSolE rEplacEMEnt 1) remove the console back as outlined in Section 7.1. 2) remove the 4 screws attaching the console to the console mast (Figure A). 3) Disconnect the 3 console cable connections at the back of the console (Figure B). figUrE a figUrE b 4) remove the console (Figure C).

  • Page 31: Heart Rate Grip Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.3 HEart ratE gripS rEplacEMEnt 1) remove the 2 screws attaching the 2 halves of the hr grip together (Figure A). figUrE a 2) Split the hr grip apart and disconnect the red and white wires (Figure B). figUrE b 3) reverse Steps 1-2 to install new hr grips.

  • Page 32: Cup Holder Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.4 cUp HolDEr rEplacEMEnt 1) remove the 2 screws holding the cup holder to the console mast (Figure A). figUrE a 2) remove the cup holder (Figure B). figUrE b 3) reverse Steps 1-2 to install a new cup holder.

  • Page 33: Link Arm Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.5 linK arM rEplacEMEnt 1) remove the 2 screws holding on the right side front link arm cover and remove it (Figures A & B). figUrE a figUrE b 2) remove the 1 screw holding on the left side front link arm cover and remove it (Figures C & D). figUrE c figUrE D...
  • Page 34 cHaptEr 7: part rEplacEMEnt gUiDE 7.5 linK arM rEplacEMEnt - continUED 3) remove the bolt / nut connecting the link arm to the dual action handlebar (Figure e). 4) remove the 3 screws that go through the 3 hole plate and connect the link arm to the pedal arm (Figure F). figUrE E figUrE f 5) Pull the link arm away from the pedal arm and off the unit (Figure G).

  • Page 35: Dual Action Handlebar Removal

    cHaptEr 7: part rEplacEMEnt gUiDE 7.6 DUal action HanDlEbar rEplacEMEnt 1) remove the 2 screws holding on the right side front link arm cover and remove it (Figures A & B). figUrE a figUrE b 2) remove the 1 screw holding on the left side front link arm cover and remove it (Figures C & D). figUrE D figUrE c...
  • Page 36 cHaptEr 7: part rEplacEMEnt gUiDE 7.6 DUal action HanDlEbar rEplacEMEnt - continUED 3) remove the bolt / nut connecting the link arm to the dual action handlebar (Figure e). 4) remove the round end cap at the pivot of the dual action handlebar (Figure F). figUrE E figUrE f 5) remove the 4 screws holding the dual action handlebar to the console mast (Figure G).

  • Page 37: Pedal Arm Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.7 pEDal arM rEplacEMEnt 1) remove the screw holding on the pivot block cover (Figures A & B). 2) remove the large bolt / nut holding the pivot block to the pedal arm (Figure C). figUrE a figUrE b figUrE c...

  • Page 38: Pedal Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.8 pEDal rEplacEMEnt 1) remove the link arm as outlined in Section 7.7. 2) remove the 4 screws attaching the pedal to the link arm (Figure A). figUrE a 3) remove the pedal from the link arm (Figure B). figUrE b 4) reverse Steps 1-3 to install a new pedal.

  • Page 39: Rear Roller Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.9 rEar rollEr rEplacEMEnt 1) Pull up on the roller rubber gasket to release the plugs on the gasket from the plastic cover (Figure A). 2) once the gasket is out of the way, the rear end of the pedal arm can be lifted out of the roller frame (Figure B). figUrE a figUrE b 3) remove the screw holding the brush assembly onto the pedal arm (Figure C &...
  • Page 40 cHaptEr 7: part rEplacEMEnt gUiDE 7.9 rEar rollEr rEplacEMEnt - continUED 4) remove the screw holding the rear roller onto the pedal arm (Figure e). figUrE E 5) Use a large flat screwdriver or a tie rod fork (available at most auto parts stores) to separate the rear roller from the pedal arm post (Figure figUrE f 6) reverse Steps 1-5 to install a new rear roller.

  • Page 41: Rear Roller Track Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.10 rEar rollEr tracK rEplacEMEnt 1) Pull up on the roller rubber gasket to release the plugs on the gasket from the plastic cover (Figure A). 2) once the gasket is out of the way, the rear end of the pedal arm can be lifted out of the roller frame (Figure B). figUrE a figUrE b 3) lift up the rear end of the pedal arm and remove the roller rubber gasket (Figure C).
  • Page 42 cHaptEr 7: part rEplacEMEnt gUiDE 7.10 rEar rollEr tracK rEplacEMEnt - continUED 6) lift up the rear end of the pedal arms and remove the rear roller plastic cover (Figure e). figUrE E 7) lean the unit to the side and remove the 10 screws holding down the rear roller track and remove it (Figure F). figUrE f 8) reverse Steps 1-7 to install new rear roller tracks.

  • Page 43: Front Disc Removal

    cHaptEr 7: part rEplacEMEnt gUiDE 7.11 front DiSc rEMoVal 1) turn the center cap counter-clockwise and remove it from the unit (Figure A). figUrE a 2) remove the 21mm flanged nut from the drive shaft (Figures B & C). figUrE b figUrE c...
  • Page 44 7.11 front DiSc rEMoVal - continUED 3) Use the 3 hole crank puller (available from Vision Fitness, part # 023725-Z2) to remove the front disc. the 3 smaller outside screws should be tightened as much as possible by hand (Figure D), and then the large inside screw should be turned (Figure e). that will push the disc off of the frame (Figure F).

  • Page 45: Side Cover Removal

    cHaptEr 7: part rEplacEMEnt gUiDE 7.12 SiDE coVEr rEMoVal 1) remove the front discs as outlined in Section 7.11. 2) remove the screws holding the side covers to each other and to the frame (Figure A). NOTE: You will need to lift up the console mast boot to access some of these screws (Figure B).

  • Page 46: Lower Control Board Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.13 loWEr control boarD rEplacEMEnt 1) remove the front disc as outlined in Section 7.11. 2) Disconnect the 3 wire connections at the lower control board (Figure A). 3) remove the 2 screws holding the lower control board to the frame (Figure B). figUrE b figUrE a 4) remove the lower control board (Figure C).

  • Page 47: Drive Belt Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.14 DriVE bElt rEplacEMEnt 1) remove the front disc as outlined in Section 7.11. 2) remove the screw holding the idler to the frame (Figure A). 3) remove the idler from the frame (Figure B). figUrE a figUrE b 4) once the idler is removed, the tension is released from the drive belt and it can be removed.

  • Page 48: Generator Belt Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.15 gEnErator bElt rEplacEMEnt 1) remove the front discs as outlined in Section 7.11. 2) remove the front side covers as outlined in Section 7.12. 3) loosen the large nut on each side of the generator (Figure A). 4) remove the screw keeping the generator disc from turning (Figure B).
  • Page 49 cHaptEr 7: part rEplacEMEnt gUiDE 7.15 gEnErator bElt rEplacEMEnt - continUED 6) lift the belt side of the generator out of the generator frame and remove the generator belt (Figure e). figUrE E 7) reverse Steps 1-6 to install a new generator belt. NOTE: when installing the generator belt, be sure to tighten the eye hook nut on the generator so that the generator belt can be turned a maximum of 90 degrees (Figure F).

  • Page 50: Generator Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.16 gEnErator rEplacEMEnt 1) remove the front discs as outlined in Section 7.11. 2) remove the front side covers as outlined in Section 7.12. 3) loosen the large nut on each side of the generator (Figure A). 4) remove the screw keeping the generator disc from turning (Figure B).
  • Page 51 cHaptEr 7: part rEplacEMEnt gUiDE 7.16 gEnErator rEplacEMEnt - continUED 7) remove the 3 screws on each side holding the generator frame to the main frame (Figure F). 8) remove the nut from the eye hook bolt allowing the generator and generator frame to be removed (Figure G). figUrE f figUrE g 9) Disconnect the generator wire harness and remove the generator and generator frame (Figure h).

  • Page 52: Drive Axle Set Replacement

    5) once the idler is removed, the tension is released from the drive belt and it can be removed. 6) Use the 65mm nut removal tool (available from Vision Fitness, part # 028261-00) to remove the large nut on the left side of the drive axle (Figure C).

  • Page 53: Pulley Axle Set Replacement

    5) once the idler is removed, the tension is released from the drive belt and it can be removed. 6) Use the 65mm nut removal tool (available from Vision Fitness, part # 028261-00) to remove the large nut on the right side of the pulley axle (Figure C).

  • Page 54: Testing The Elliptical Trainer

    cHaptEr 7: part rEplacEMEnt gUiDE 7.19 tESting tHE Elliptical trainEr onCe the UnIt or rePlACeMent PArt IS FUllY InStAlleD AnD ASSeMBleD AnD ProPerlY PlACeD on the Floor, USe the FollowInG InStrUCtIonS to teSt the MAChIne: 1) without hitting start or entering any program modes, stand on the elliptical trainer and hold the handlebars while pedaling to simulate exercising.

  • Page 55: Chapter 8: Elliptical Trainer Specifications And Assembly Guide

    8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.1 UnpacKing tHE Elliptical trainEr the Vision Fitness X70 elliptical trainer is carefully inspected before shipment, so it should arrive in good operating condition. Vision Fitness ships the elliptical trainer in the following pieces:...

  • Page 56: Assembly Tools

    cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly toolS toolS rEqUirED for aSSEMbly 8mm l-Shaped Allen wrench Phillips Screwdriver 13 & 17mm Pedal wrench 5, 6, & 10 mm t-handled Allen wrenches...

  • Page 57: Assembly Instructions

    cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.3 aSSEMbly inStrUctionS StEp 1 - orangE bag 1) Place the console mast boot on the end of the console mast. 2) Connect the wire tie that exits the bottom of the console mast to the wire harness that sits in the bracket at the top of the frame. Pull the wire tie and wire harness up through the console mast while at the same time inserting the console mast into the frame bracket.
  • Page 58 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.3 aSSEMbly inStrUctionS - continUED StEp 2 - blUE bag 1) Place a wavy washer (M20) on the axle located under the foot plate of the right lower link arm. 2) Slide the axle of the lower link arm into the bracket located on the top of the right pedal arm. Secure the lower link arm to the pedal arm by attaching the pedal support bracket and screw (M8 x 20l) to the end of the axle.
  • Page 59 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.3 aSSEMbly inStrUctionS - continUED StEp 3 - pinK bag 1) Connect the right dual action handlebar to the right console mast rotation housing, being sure to line up the holes. Secure the dual action handlebar in place with four set screws (M8 x 20l) and tighten with the 6mm t-Shaped Allen wrench.
  • Page 60 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.3 aSSEMbly inStrUctionS - continUED StEp 5 - conSolE 1) remove the four mounting screws from the back of the console. remove the four console back cover screws. Connect the wire harness and heart rate wires that come from the console mast into the plugs located in the back of the console.
  • Page 61 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.3 aSSEMbly inStrUctionS - continUED FInAl ASSeMBlY...

  • Page 62: Leveling The X70 Elliptical Trainer

    8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.4 lEVEling tHE X70 Elliptical trainEr lEVEling tHE ViSion fitnESS X70 Elliptical trainEr After positioning the elliptical trainer in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your elliptical trainer needs to be leveled.
  • Page 63 notES...
  • Page 64 It All StArtS wIth A VISIon FItneSS™ ViSion f it n ES S Sy S tE MS c or p. 1610 lAn DM Ar K DrI Ve C ottA Ge Gr o Ve w I 53 52 7 U S A w w w.

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