Vision Fitness X20 Service Manual
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Vision Fitness X20 Service Manual

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See also: Owner's Manual
It All StArtS wIth A VISIon
It All StArtS wIth A VISIon
FItneSS™
X 2 0 & X 3 0 E l l i p t i c a l t r a i n E r
S E r V i c E M a n U a l

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Summary of Contents for Vision Fitness X20

  • Page 1 It All StArtS wIth A VISIon It All StArtS wIth A VISIon FItneSS™ X 2 0 & X 3 0 E l l i p t i c a l t r a i n E r S E r V i c E M a n U a l...

  • Page 3: Table Of Contents

    - heart rate Issues ................. 29 cHaptEr 7: part rEplacEMEnt gUiDE Console replacement ....................30 heart rate Grips replacement .................. 31 Cup holder replacement - X20 ................32 Cup holder replacement - X30 ................. 33 handlebar replacement .................... 34 link Arm replacement ....................35 Pedal replacement - X20 ..................
  • Page 4 tablE of contEntS roller replacement ....................39 Crank Arm replacement .................... 40 7.10 Console Mast Boot replacement ................42 7.11 rear Side Cover replacement ................. 43 7.12 Side Cover replacement ................... 44 7.13 Drive Belt replacement ..................... 46 7.14 Drive Axle replacement....................47 7.15 eCB Controller replacement ..................

  • Page 5: Chapter 1: Serial Number Location

    cHaptEr 1: SErial nUMbEr location 1.1 SErial nUMbEr location...

  • Page 6: Chapter 2: Important Safety Instructions

    Please do not place the Vision Fitness X20 or X30 elliptical trainer in an area of high humidity, such as the vicinity of a steam room, indoor pool, or sauna. exposure to intensive water vapor or chlorine could adversely affect the electronics, as well as other parts of the machine.

  • Page 7: Read And Save These Instructions

    Vision Fitness X20 or X30 elliptical caUtion! any changes or modifications to this equipment trainer, make sure that all users read this manual. remind the could void the product warranty.

  • Page 8: Electrical Requirements

    Vision Fitness X20 and X30 elliptical trainers each use a wall mounted external power supply. Use only the power supply provided with your elliptical trainer. If you misplace the power supply, please contact your authorized Vision Fitness retailer for an original replacement. Use of the wrong power supply may cause damage to your elliptical trainer.

  • Page 9: Chapter 3: Preventative Maintenance

    Preventative maintenance and daily cleaning will prolong the life and look Do not use any equipment that is damaged or has worn or of your Vision Fitness X20 & X30 elliptical trainers. broken parts. Use only replacement parts supplied by Vision Fitness.

  • Page 10: Care And Maintenance Instructions

    * teflon based spray lubricant such as "Super lube" or other Vision Fitness approved products. * Mild water soluble detergent such as "Simple Green" or other Vision Fitness approved products * Vacuum cleaner with an extendable hose and crevasse tool attachment.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.1 conSolE oVErViEW - SiMplE conSolE SiMplE conSolE HarDWarE DEScriptionS A. POWER SWITCH - turn off power to your console if it will not be used for an extended period of time. B. MILES / KILOMETER SWITCH - Changes your exercise feedback to the english or Metric system.

  • Page 12: Simple Console Display Descriptions

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.2 SiMplE conSolE DiSplay DEScriptionS conSolE DiSplay DEScriptionS A. PROFILE DISPLAY - this window provides an 8 x 12 block profile of your program profile. each horizontal row of blocks represents your segment time, which is total workout time divided by twelve.

  • Page 13: Console Overview - Deluxe Console

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.3 conSolE oVErViEW - DElUXE conSolE conSolE oVErViEW - the computerized display allows the user to select a workout that meets their desired fitness goals. It also allows the user to monitor the progress and feedback of each workout, so they can track improvements in overall fitness over time.

  • Page 14: Deluxe Console Display Descriptions

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.4 DElUXE conSolE DiSplay DEScription DElUXE conSolE HarDWarE DEScriptionS A. POWER SWITCH - turn off power to your console if it will not be used for an extended period of time. B. PROFILE DISPLAY - this window provides a 10 x 16 block profile of the workout segments you are about to complete or have completed and the level resistance for each segment.

  • Page 15: Console Overview - Premier Console

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.5 conSolE oVErViEW - prEMiEr conSolE prEMiEr conSolE oVErViEW . Stop Key Start Key resistance Arrows . Screen Keys . Audio out Jack (headphones)

  • Page 16: Premier Console Display Descriptions

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.6 prEMiEr conSolE DiSplay DEScriptionS WElcoME ScrEEn: the welcome screen will take you through the log in process as a first time user or return user. the QUICK StArt function is also accessible from this screen. log in aS a gUESt: to log in as a GUeSt, select GUeSt and enter your age and weight.
  • Page 17 cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.6 prEMiEr conSolE DiSplay DEScriptionS - continUED atM StylE KEyS: the Premier console is setup like an AtM machine with function keys next to icons on the screen for modifying screen data. to select a function or modify screen data simply press the key next to the icon you wish to choose.
  • Page 18 cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.6 prEMiEr conSolE DiSplay DEScriptionS - continUED yElloW arroWS: the yellow arrows next to the screen keys indicate that the key may be used to change a screen item or enter a function. tracK: Follow the colored dot around the quarter mile track and watch the laps count up during your workout.
  • Page 19 cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.6 prEMiEr conSolE DiSplay DEScriptionS - continUED training calEnDar: to view your training Calendar, log in as yourself and press the key next to the training Calendar. From there you can select daily, weekly, or monthly stats. Any day, week, or month with an activity will be a lighter shade of green on the calendar.

  • Page 20: Premier Console Audio / Video Capabilities

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.7 prEMiEr conSolE aUDio / ViDEo capabilitiES the Premier console has a port on its backside that contains rCA connectors for use with A/V equipment (DVD, CD, VCr, etc.). Plug in your A/V device and select the DVD function (3rd key down on the right side) while a program is in use. headphones can be plugged directly into the console face for sound.

  • Page 21: Premier Console Usb Capabilities

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.8 prEMiEr conSolE USb capabilitiES the Premier console has three USB features: * Save workout to USB for www.livestrong.com workout tracking. * Import pictures for viewing on the console. * Software updates. the Advanced Feature allows users to view their workout history on www.livestrong.com by using the Save workout to USB Function. NOTE: An internet connection and compatible web browser is necessary to view workouts online.

  • Page 22: Premier Console - Importing Pictures

    cHaptEr 4: conSolE oVErlay anD WorKoUt DEScription 4.9 prEMiEr conSolE - iMporting pictUrES iMport pictUrES for ViEWing on tHE conSolE You can load up to 10 pictures into the console for viewing during your workout. First you must convert the images to the proper format and then load them onto the console.

  • Page 23: Engineering Mode - Simple Console

    cHaptEr 5: EnginEEring MoDE 5.1 EnginEEring MoDE - SiMplE conSolE engineering Mode on the Simple Console consists of six optional settings. Use the engineering Mode to access information and enable cer- tain features or displays on your console. 1) to enter engineering Mode, press and hold down the UP and Down reSIStAnCe Arrow keys at the same time for 3-5 seconds. 2) the console will beep and enter into the engineering Mode menu.

  • Page 24: Engineering Mode - Deluxe Console

    cHaptEr 5: EnginEEring MoDE 5.2 EnginEEring MoDE - DElUXE conSolE engineering Mode on the Deluxe Console consists of thirteen optional settings. Use the engineering Mode to access information and enable certain features or displays on your console. 1) to enter engineering Mode, press and hold down the UP and Down reSIStAnCe Arrow keys at the same time for 3-5 seconds. 2) the console will beep and enter into the engineering Mode menu.

  • Page 25: Engineering Mode - Premier Console

    cHaptEr 5: EnginEEring MoDE 5.3 EnginEEring MoDE - prEMiEr conSolE EntEring EnginEEring MoDE: to enter engineering Mode on the Premier Console, press and hold the SPeeD UP and SPeeD Down keys simultaneously for 3-5 seconds. configUration ScrEEn: From this screen you can adjust program defaults, check accumulated time, change the language or change the unit of measure.

  • Page 26: Chapter 6: Troubleshooting

    6: troUblESHooting 6.1 ElEctrical DiagraM X20 / X30 Wiring ScHEMatic the console cable is shown in more detail on Page 23.
  • Page 27 cHaptEr 6: troUblESHooting 6.1 ElEctrical DiagraM Power Pw 6VDC-Power for eCB Pw DVD GnD Pw 12VDC-Power for Console VDDln PS 5VDC-Flywheel rPM Feedback Motor+ Motor- AS 6VDC-Controls the eCB motor clockwise Zero AS 6VDC-Controls the eCB motor counter-clockwise CoUnt PS 6VDC-Motor count signal CoUnt AS 6VDC-eCB Motor zero signal Zero...

  • Page 28: Electrical Diagram - Simple Console

    cHaptEr 6: troUblESHooting 6.2 ElEctrical DiagraM - SiMplE conSolE...

  • Page 29: Electrical Diagram - Deluxe Console

    cHaptEr 6: troUblESHooting 6.3 ElEctrical DiagraM - DElUXE conSolE...

  • Page 30: Electrical Diagram - Premier Console

    cHaptEr 6: troUblESHooting 6.4 ElEctrical DiagraM - prEMiEr conSolE...

  • Page 31: Troubleshooting - Console Power Issues

    cHaptEr 6: troUblESHooting 6.5 troUblESHooting - conSolE poWEr iSSUES no DiSplay on tHE conSolE poSSiblE caUSES: 1) the power switch on the back of the console is not in the on position. 2) the power adaptor is not plugged into the base of the elliptical trainer. 3) the wire harness is not plugged into the back of the console.

  • Page 32: Troubleshooting - Noise In Stride

    cHaptEr 6: troUblESHooting 6.6 troUblESHooting - noiSE in tHE StriDE Motion tHErE iS a tHUMp or bUMp in tHE StriDE Motion poSSiblE caUSES: 1) the hardware is loose. 2) the roller wheels or tracks are dirty. 3) the footplate screws are not tight or over-tightened. SolUtion: 1) Check the assembly and tightness of all hardware.

  • Page 33: Troubleshooting - Heart Rate Issues

    cHaptEr 6: troUblESHooting 6.7 troUblESHooting - HEart ratE iSSUES HEart ratE DoES not WorK NOTE: It is possible that heart rate monitors will not function properly on some people for a variety of reasons. It may be necessary to experiment with the fit and position of the chest strap. outside interference sources such as computers, motors, electric dog fences, home security systems, remote controls, CD players, fluorescent lights, etc., may cause problems for heart rate monitors.

  • Page 34: Chapter 7: Part Replacement Guide

    cHaptEr 7: part rEplacEMEnt gUiDE 7.1 conSolE rEplacEMEnt 1) remove the 4 screws holding the console to the console mast (Figure A). 2) Disconnect the 3 wires connected to the console (Figure B). figUrE a figUrE b 3) remove the console from the console mast (Figure C). figUrE c 4) reverse Steps 1-2 to install a new console.

  • Page 35: Heart Rate Grips Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.2 HEart ratE gripS rEplacEMEnt 1) Use a flat screwdriver to remove the 2 silver plates of the hr grip (Figures A & B). the plates are held on by adhesive. figUrE a figUrE b 2) remove the 2 screws holding the 2 parts of the hr grip together (Figure C).

  • Page 36: Cup Holder Replacement - X20

    7: part rEplacEMEnt gUiDE 7.3 cUp HolDEr rEplacEMEnt - X20 1) remove the 2 screws attaching the cup holder to the console mast (Figure A). figUrE a 2) remove the cup holder (Figure B). figUrE b 3) reverse Steps 1-2 to install a new cup holder.

  • Page 37: Cup Holder Replacement - X30

    cHaptEr 7: part rEplacEMEnt gUiDE 7.3 cUp HolDEr rEplacEMEnt - X30 1) remove the 4 screws attaching the cup holder to the console mast (Figure A). figUrE a 2) remove the cup holder (Figure B). figUrE b 3) reverse Steps 1-2 to install a new cup holder.

  • Page 38: Handlebar Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.4 HanDlEbar rEplacEMEnt 1) remove the bolt / nut holding the handlebar to the link arm (Figure A). 2) remove the screw holding the handlebar to the rotational housing on the console mast (Figure B). figUrE a figUrE b 3) the handlebar can now be removed.

  • Page 39: Link Arm Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.5 linK arM rEplacEMEnt 1) remove the bolt / nut holding the handlebar to the link arm (Figure A). 2) remove the screw holding the link arm to the pedal arm (Figure B). figUrE a figUrE b 3) remove the link arm (Figure C).

  • Page 40: Pedal Replacement - X20

    7: part rEplacEMEnt gUiDE 7.6 pEDal rEplacEMEnt - X20 1) remove the 6 screws holding the pedal to the link arm (Figure A). figUrE a 2) remove the pedal from the link arm (Figure B). figUrE b 5) reverse Steps 1-3 to install a new pedal.

  • Page 41: Pedal Replacement - X30

    cHaptEr 7: part rEplacEMEnt gUiDE 7.6 pEDal rEplacEMEnt - X30 1) Pull up to remove the rubber pads on the pedal (they are glued down) (Figure A). 2) remove the 8 screws holding the pedal to the link arm that are exposed once the rubber pads are removed (Figure B). figUrE a figUrE b 3) remove the pedal from the link arm (Figure B).

  • Page 42: Pedal Arm Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.7 pEDal arM rEplacEMEnt 1) remove the 2 screws holding on the front pedal arm covers and remove them (Figures A & B). NOTE: the pedal arm top and bottom covers are snapped together and will need to be pulled apart. figUrE a figUrE b 2) remove the bolt / nut holding the pedal arm to the crank (Figure C).

  • Page 43: Roller Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.8 rollEr rEplacEMEnt 1) remove the pedal arm as outlined in Section 7.7. 2) remove the 2 screws holding the roller cover to the pedal arm (Figures A & B). figUrE a figUrE b 3) remove the screw holding the roller to the pedal arm (Figure C). 4) the roller can now be removed (Figure D).

  • Page 44: Crank Arm Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.9 cranK arM rEplacEMEnt 1) remove the 2 screws holding on the front pedal arm covers and remove them (Figures A & B). NOTE: the pedal arm top and bottom covers are snapped together and will need to be pulled apart. 2) remove the bolt / nut holding the pedal arm to the crank (Figure C).
  • Page 45 4) remove the 19mm nut holding the crank arm to the drive axle (Figure F). NOTE: the left side nut is reverse threaded (turn right to loosen). figUrE f 5) Use a 30mm crank removal tool (Vision Fitness part # ZMS2000079) to remove the crank arm (Figures G & h). figUrE g figUrE H 6) reverse Steps 1-5 to install a new crank arm.

  • Page 46: Console Mast Boot Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.10 conSolE MaSt boot rEplacEMEnt 1) there are 2 portions of the console mast boot held on by snap clips. remove the rear console mast boot first (Figure A). NOTE: Both console mast boots are held on by snap clips and can be removed by pulling up with a small amount of force. figUrE a 2) once the rear console mast boot is removed, the front console mast boot can be removed (Figure B).

  • Page 47: Rear Side Cover Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.11 rEar SiDE coVEr rEplacEMEnt 1) remove the 2 screws holding the rear side cover onto the frame (Figure A). figUrE a 2) remove the rear side cover (Figure B). figUrE b 3) reverse Steps 1-2 to install a new rear side cover.

  • Page 48: Side Cover Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.12 SiDE coVEr rEplacEMEnt 1) remove the crank arm as outlined in Section 7.9. 2) remove the console mast boots as outlined in Section 7.10. 3) remove the rear side cover as outlined in Section 7.11. 4) remove the 9 screws holding the 2 side covers together (Figure A).
  • Page 49 cHaptEr 7: part rEplacEMEnt gUiDE 7.12 SiDE coVEr rEplacEMEnt - continUED 8) repeat Step 7 on the opposite side cover. 9) If the right side cover needs to be replaced, remove the nut holding the power receptacle to the front of the side cover and remove the receptacle (Figures e &...

  • Page 50: Drive Belt Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.13 DriVE bElt rEplacEMEnt 1) remove the side covers as outlined in Section 7.12. 2) loosen the 2 large nuts holding the eCB tightly to the frame (Figure A). 3) loosen the 2 eye bolt nuts putting tension on the belt (Figure B). figUrE a figUrE b 4) once the eCB is no longer held tightly to the frame, push up on the eCB.

  • Page 51: Drive Axle Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.14 DriVE aXlE aSSEMbly rEplacEMEnt 1) remove the side covers as outlined in Section 7.12. 2) loosen the 2 large nuts holding the eCB tightly to the frame (Figure A). 3) loosen the 2 eye bolt nuts putting tension on the belt (Figure B) 4) once the eCB is no longer held tightly to the frame, push up on the eCB.

  • Page 52: Ecb Controller Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.15 Ecb controllEr rEplacEMEnt 1) remove the side covers as outlined in Section 7.12. 2) the eCB controller should be at the maximum resistance level with no power. this means that the eCB controller wire should be at the 8 o'clock position (Figure A).
  • Page 53 cHaptEr 7: part rEplacEMEnt gUiDE 7.15 Ecb controllEr rEplacEMEnt - continUED 6) remove the 4 screws holding the eCB controller to the frame (Figure e). 7) remove the eCB controller from the frame (Figure F). figUrE f figUrE E 8) reverse Steps 1-7 to install a new eCB controller. NOTE: the eCB controller wire should be set so that the eCB controller wire is at 8 o'clock.

  • Page 54: Ecb Replacement

    cHaptEr 7: part rEplacEMEnt gUiDE 7.16 Ecb rEplacEMEnt 1) remove the side covers as outlined in Section 7.12. 2) Follow Steps 1-4 in Section 7.15 to remove the eCB controller wire from the eCB controller. 3) loosen the 2 large nuts holding the eCB tightly to the frame (Figure A). 4) loosen the 2 eye bolt nuts putting tension on the belt (Figure B).

  • Page 55: Testing The Elliptical Trainer

    cHaptEr 7: part rEplacEMEnt gUiDE 7.17 tESting tHE Elliptical trainEr onCe the UnIt or rePlACeMent PArt IS FUllY InStAlleD AnD ASSeMBleD AnD ProPerlY PlACeD on the Floor, USe the FollowInG InStrUCtIonS to teSt the MAChIne: 1) without hitting start or entering any program modes, stand on the elliptical trainer and hold the handlebars while pedaling to simulate exercising.

  • Page 56: Chapter 8: Elliptical Trainer Specifications And Assembly Guide

    8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.1 toolS anD partS inclUDED the Vision Fitness X20 & X30 elliptical trainers are carefully inspected before shipment, so they should arrive in good operating condition. Vision Fitness ships the elliptical trainers in the following pieces:...

  • Page 57: Assembly Instructions

    cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS HarDWarE Kit for StEp 1 inclUDES: M10 x 25mm round hex Socket Bolt - Qty 4 M4 x 12mm oval Cross Screw - Qty 2 M4 x 10mm oval Cross Bolt - Qty 2 10.2 x 20 x 1.5t Flat washer - Qty 4 10 x 18.4 x 2.5t Spring washer - Qty 4 StEp 1...
  • Page 58 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS - continUED HarDWarE Kit for StEp 2 inclUDES: M8 x 25mm oval hex Socket Bolt - Qty 4 8.4 x 17 x 1.0t Arc washer - Qty 4 StEp 2 1) open the hardware for Step 2.
  • Page 59 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS - continUED HarDWarE Kit for StEp 3 inclUDES: M8 x 20mm oval hex Socket Bolt - Qty 2 17 x 23 x 0.5t wavy washer - Qty 2 8 x 20 x 1.5t Flat washer - Qty 2 8 x 15 x 2.0t Spring washer - Qty 2 StEp 3 1) open the hardware bag for Step 3.
  • Page 60 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS - continUED tHE HarDWarE nEEDED for StEp 4 iS prE-attacHED to tHE partS StEp 4 1) Attach the lower handlebars to the console mast. a. remove the pre-attached hardware. b.
  • Page 61 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS - continUED HarDWarE Kit for StEp 5 inclUDES: M8 x 72mm oval hex Socket Bolt - Qty 2 M8 x 20mm oval hex Socket Bolt - Qty 2 M8 nylon nut - Qty 2 8 x 15 x 2.0t Spring washer - Qty 4 16 x 28 x 1.0t teflon washer - Qty 4 8 x 20 3.0t Flat washer - Qty 4...
  • Page 62 Slide the top cap over the console mast and carefully snap into place. b. Carefully insert the console mast boot over the top cap, snapping the tabs closest to the console mast first, then the other two tabs. 4) X20 onlY a. Attach the cup holder using 2 pre-attached screws.
  • Page 63 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS - continUED tHE HarDWarE nEEDED for StEp 7 iS prE-attacHED to tHE partS StEp 7 1) Attach the console. a. with the screwdriver, remove the 4 console mast screws from the back of the console. Connect the heart rate wires coming from the console mast to the heart rate wires coming out of the back of the console.
  • Page 64 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS - continUED...
  • Page 65 cHaptEr 8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.2 aSSEMbly inStrUctionS - continUED...

  • Page 66: Leveling The Elliptical Trainer

    8: Elliptical trainEr SpEcificationS anD aSSEMbly gUiDE 8.3 lEVEling tHE Elliptical trainEr lEVEling tHE ViSion fitnESS X20 & X30 Elliptical trainErS After positioning the elliptical trainer in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your elliptical trainer needs to be leveled.
  • Page 67 notES...
  • Page 68 It All StArtS wIth A VISIon FItneSS™ ViSion fitn E S S S yS tE MS c or p. 1610 lAnDM ArK DrIV e C ottA Ge G r o V e w I 5 352 7 U S A w w w.

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