ESAB Aristo Mig 4004i Pulse WeldCloud Instruction Manual
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Summary of Contents for ESAB Aristo Mig 4004i Pulse WeldCloud
- Page 1 Aristo® Mig 4004i Pulse, Mig 4004i Pulse WeldCloud™ Instruction manual Valid for: Mig 4004i Pulse serial no. 420-xxx-xxxx Mig 4004i Pulse WeldCloud™ serial no. 550-xxx-xxxx 0463 331 101 GB 20161123...
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Page 3: Table Of Contents
Inspection and cleaning................Welding torch....................TROUBLESHOOTING ..................18 ORDERING OF SPARE PARTS ..............19 DIAGRAM ....................... 20 ORDERING NUMBERS ..................22 SPARE PARTS LIST....................23 ACCESSORIES ...................... 24 Rights reserved to alter specifications without notice. 0463 331 101 © ESAB AB 2016... -
Page 4: Safety
Data Sheets (SDSs). 1.2 Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace. - Page 5 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing. • Protect bystanders with suitable screens or curtains. NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 331 101 - 5 - © ESAB AB 2016...
- Page 6 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 331 101 - 6 -...
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Page 7: Introduction
Aristo® U6 panel and the Aristo® U8 pendant. Aristo® YardFeed 2000 is available with the Aristo® U6 panel. ESAB accessories for the product can be found in the "ACCESSORIES" chapter of this manual. 2.1 Equipment The power sources are supplied with: •... -
Page 8: Technical Data
The VRD function is explained in the instruction manual for the control panel. Mains supply, S sc min Minimum short circuit power on the network in accordance with IEC 61000-3-12. 0463 331 101 - 8 - © ESAB AB 2016... - Page 9 Equipment marked IP23 is intended for indoor and outdoor use. Application class The symbol indicates that the power source is designed for use in areas with increased electrical hazard. 0463 331 101 - 9 - © ESAB AB 2016...
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Page 10: Installation
Position the welding power source in such way that its cooling air inlets and outlets are not obstructed. For Mig 4004i Pulse WeldCloud™, make sure the antenna on the top box is not covered or blocked. 4.2 Lifting instruction 0463 331 101 - 10 - © ESAB AB 2016... -
Page 11: Mains Supply
NOTE! The power source can be powered from a generator. For more information, contact authorised ESAB service personnel. Check that the unit is connected to the correct mains power supply voltage, and that it is protected by the correct fuse size. A protective earth connection must be made, in accordance with regulations. - Page 12 See from the picture above in which order the washers, nuts and screws are placed. No other cable must be attached to this connection point. 0463 331 101 - 12 - © ESAB AB 2016...
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Page 13: Operation
Secure the equipment - particularly if the ground is uneven or sloping. NOTE! To achieve the best possible result at Mig short pulsing, the welding and return cables must not exceed 10 m. 0463 331 101 - 13 - © ESAB AB 2016... -
Page 14: Connections And Control Devices
Positive welding terminal: Welding cable Arc voltage monitoring (+), red banana socket Fuse for supply voltage for feeder unit Arc voltage monitoring (-), black banana 42V, 10A socket Mains cable 0463 331 101 - 14 - © ESAB AB 2016... -
Page 15: Symbols
The VRD function is blocked when the system senses that welding has started. 5.8 Remote control unit For more information about the operation of the remote control unit, see the instruction manual for the control panel. 0463 331 101 - 15 - © ESAB AB 2016... -
Page 16: Mig/Mag And Self Shielded Cored Wire Welding
This method of measuring the arc voltage, compensates for the voltage drop in the welding cable to the wire feeder. With an ESAB torch supporting "TrueArcVoltage", the voltage drop all the way to the contact tip is compensated. -
Page 17: Maintenance
Ensure that the filter with the finest mesh is placed towards the grill. Reinstall the filter. 6.2 Welding torch Wear parts should be cleaned and replaced at regular intervals in order to achieve trouble-free welding. 0463 331 101 - 17 - © ESAB AB 2016... -
Page 18: Troubleshooting
• Check that the correct current value is set. • Check that the correct welding wires are being used. • Check the main power supply fuses. 0463 331 101 - 18 - © ESAB AB 2016... -
Page 19: Ordering Of Spare Parts
Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list. -
Page 20: Diagram
DIAGRAM DIAGRAM Mig 4004i Pulse and Mig 4004i Pulse WeldCloud™ 0463 331 101 - 20 - © ESAB AB 2016... - Page 21 DIAGRAM Additional diagram for Mig 4004i Pulse WeldCloud™ 0463 331 101 - 21 - © ESAB AB 2016...
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Page 22: Ordering Numbers
Aristo® Mig 4004i Pulse 0445 300 880 Welding power source Aristo® Mig 4004i Pulse WeldCloud™ 0459 839 071 Spare parts list Instruction manuals in other languages can be downloaded from the Internet: www.esab.com 0463 331 101 - 22 - © ESAB AB 2016... -
Page 23: Spare Parts List
SPARE PARTS LIST SPARE PARTS LIST Item Ordering no. Denomination 0462 197 001 Dust filter 0463 331 101 - 23 - © ESAB AB 2016... -
Page 24: Accessories
0461 310 880 Trolley adapter kit For fitting of power source Mig 4004i Pulse to trolley 0460 565 880 0460 946 880 Stabilizer kit for counter balance (1) Use together with trolley 0460 565 880 0463 331 101 - 24 - © ESAB AB 2016... - Page 25 5 m (16.0 ft) 0459 528 792 10 m (32.8 ft) 0459 528 793 15 m (49.2 ft) 0459 528 794 25 m (82.0 ft) 0459 528 795 35 m (114.8 ft) 0463 331 101 - 25 - © ESAB AB 2016...
- Page 26 For Mig 4004i Pulse: 0445 302 880 Retrofit Mig 4004i WeldCloud™ Information on PSF welding torches can be found in separate brochures. For more information of the accessories contact the nearest ESAB agency. 0463 331 101 - 26 - © ESAB AB 2016...
- Page 27 ACCESSORIES 0463 331 101 - 27 - © ESAB AB 2016...
- Page 28 ESAB subsidiaries and representative offices Europe THE NETHERLANDS North and South America SOUTH KOREA ESAB Nederland B.V. ESAB SeAH Corporation AUSTRIA Amersfoort ARGENTINA Kyungnam ESAB Ges.m.b.H Tel: +31 33 422 35 55 CONARCO Tel: +82 55 269 8170 Vienna-Liesing Fax: +31 33 422 35 44...
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