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Matrix T5X-02 Service Manual

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T 5 x - 0 2 T r e a d m i l l
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  • Page 1 T 5 x - 0 2 T r e a d m i l l S e r V i C e m a N U a l...

  • Page 3: Table Of Contents

    Table of CoNTeNTS CHaPTer 1: Serial NUmber loCaTioN ......................CHaPTer 2: imPorTaNT SafeTy iNSTrUCTioNS legal disclaimer ..............................2 before Getting Started ..........................2 read and Save These instructions ......................3 electrical requirements ..........................4 CHaPTer 3: PreVeNTaTiVe maiNTeNaNCe recommended Cleaning Tips ........................5 Check for damaged Parts ..........................
  • Page 4 Table of CoNTeNTS CHaPTer 9: ParT rePlaCemeNT GUide front Plastic Shroud removal ........................35 rear roller removal ............................36 deck removal ..............................37 deck Cushion replacement ......................... 38 front roller removal ............................39 running belt removal ........................... 40 Side rail removal ............................. 41 motor Control board (mCb) removal ......................

  • Page 5: Chapter 1: Serial Number Location

    CHaPTer 1: Serial NUmber loCaTioN 1.1 Serial NUmber loCaTioN...

  • Page 6: Chapter 2: Important Safety Instructions

    CHaPTer 2: imPorTaNT SafeTy iNSTrUCTioNS 2.1 leGal diSClaimer 2.2 before GeTTiNG STarTed This treadmill is intended for commercial use. To ensure your safety and protect the equipment, read all instructions before operating the matrix Treadmill. 1’ (305 mm) 3’ (914 mm) 3’...

  • Page 7: Read And Save These Instructions

    • D o not use the equipment in any way other than designed or intended by This Treadmill is intended for commercial use. To ensure your safety and the manufacturer. it is imperative that all matrix fitness Systems equip- protect the equipment, read all instructions before operating the maTrix ment is used properly to avoid injury.

  • Page 8: Electrical Requirements

    220 NEMA 6-20R maTrix dediCaTed CirCUiT/eleCTriCal reQUiremeNT iNfo all matrix treadmills require the use of a 20 amp “dedicated circuit, ” with a non-looped (isolated) neutral/ground, for the power requirement. Quite simply this means that each outlet you plug your treadmill into should not have anything else running on that same circuit.

  • Page 9: Chapter 3: Preventative Maintenance

    • C lean with soap and water or other non-ammonia based all purpose cleaners. kind is qualified to do so. matrix fitness Systems will provide service and maintenance training at our corporate facility upon request or in the field • W ipe foot rails, console, heart rate grips, and handlebars clean after each use.

  • Page 10: Care And Maintenance Instructions

    CHaPTer 3: PreVeNTaTiVe maiNTeNaNCe 3.3 Care aNd maiNTeNCaNCe iNSTrUCTioNS in order to maximize life span, and minimize down time, all maTrix Check drive belt for visible wear, ie., cracking, tears, etc. belt equipment requires regular cleaning, and maintenance items performed should be replaced if there are any visible signs of damage.

  • Page 11: Auto Calibration Procedure

    CHaPTer 3: PreVeNTaTiVe maiNTeNaNCe 3.4 aUTo CalibraTioN iNSTrUCTioNS 3.5 adjUSTiNG THe rUNNiNG belT after placing the treadmill in the position it will be used, the belt must run auto Calibration to calibrate speed and elevation after assembly and be checked for proper tension and centering. The belt might need to be after replacing any electronic component.

  • Page 12: Console Description

    4.1 T5x-02 CoNSole deSCriPTioN The matrix treadmill is inspected before it is packaged. it is shipped in four pieces: the base, thye upright console supports, the handlebar, and the console. Carefully unpack the unit and dispose of the box material.

  • Page 13: Manual Workout Operation

    ChAPTer 4: CoNSoLe oVerLAy AND WorKoUT DeSCrIPTIoN 4.2 MANUAL WorKoUT oPerATIoN 4.3 oPeraTiNG leVel baSed ProGramS your matrix treadmill offers a variety of level-based workouts to QUICK STArT oPerATIoN challenge users of all fitness levels. The following information will briefly explain the workout and how to program the treadmill for each workout Press the go or QUICK STArT button(s) and the treadmill will enter into selection.

  • Page 14: Heart Rate Control Workout Operation

    ChAPTer 4: CoNSoLe oVerLAy AND WorKoUT DeSCrIPTIoN 4.5 fITNeSS TeST WorKoUT oPerATIoN 4.4 heArT rATe CoNTroL WorKoUT oPerATIoN your matrix treadmill offers a variety of fitness test - the Gerkin your matrix treadmill offers a heart rate control workout mode. The heart firefighter protocol, the army, Navy, USmC, and USaf as well as the rate control workout mode allows the user to program their desired Physical efficiency battery (Peb).
  • Page 15 ChAPTer 4: CoNSoLe oVerLAy AND WorKoUT DeSCrIPTIoN 4.5 fITNeSS TeST WorKoUT oPerATIoN - CoNTINUeD 4.5 fITNeSS TeST WorKoUT oPerATIoN - CoNTINUeD CardioVaSCUlar fiTNeSS PerCeNTileS SUbmaximal Treadmill eValUaTioN CoNVerSioN Table males: Vo2 max (ml/kg/min) 0-29 30-39 40-49 50-59 Stage Time Converted Vo2max >58.8 >58.9 >55.4 >52.5 1:00 31.15 SUPerior 1:15 32.55 54.0 52.5 50.4 47.1 1:30 33.6 51.4 50.3 48.2 45.3 1:45...
  • Page 16 ChAPTer 4: CoNSoLe oVerLAy AND WorKoUT DeSCrIPTIoN 4.5 fITNeSS TeST WorKoUT oPerATIoN - CoNTINUeD The military Test programs and the Physical efficiency battery (Peb) provide workouts of a preset distance. These distances are established by the various branches of the military with the objective of each test to complete the distance as quickly as possilbe. at the completion of the test, a time-based score as defined by the respective military branch will be shown on the console.

  • Page 17: Chapter 5: Manager Mode

    CHaPTer 5: maNaGer mode 5.1 USiNG maNaGer mode To enter manager mode, press & hold eleVaTioN doWN and SPeed doWN at the same time for 3-5 seconds until manager mode appears on the display. 2) To enter the manager mode, press eNTer once manager mode appears on the display.

  • Page 18: Manager Mode Overview

    CHaPTer 5: maNaGer mode 5.2 maNaGer mode oVerVieW CUSTom defaUlT miNimUm maximUm UNiT deSCriPTioN SeTTiNGS maximUm Time miNUTe maximum workout duration defaUlT Time 95 (limiTed To max miNUTe default start time in all programs Time SeTTiNG) defaUlT leVel leVel default start level in all programs defaUlT aGe default age used in Hr programs.

  • Page 19: Chapter 6: Engineering Mode

    CHaPTer 6: eNGiNeeriNG mode 6.1 USiNG eNGiNeeriNG mode 1. To enter engineering mode, hold the eleVaTioN doWN aNd SPeed doWN keys for three seconds until manager mode appears on the middle led display. 2. Press any UP arrow key and engineering mode will appear on the display. 3.

  • Page 20: Chapter 7: Service Mode

    CHaPTer 7: SerViCe mode 7.1 USiNG SerViCe mode 1. To enter Service mode, hold the eleVaTioN doWN aNd SPeed doWN keys for three seconds until manager mode appears on the middle led display. 2. Press any doWN arrow key and Service mode will appear on the display. 3.

  • Page 21: Chapter 8: Troubleshooting

    CHaPTer 8: TroUbleSHooTiNG 8.1 eleCTriCal diaGram...
  • Page 22 CHaPTer 8: TroUbleSHooTiNG 8.1 eleCTriCal diaGram P29 -- diGiTal CommUNiCaTioN Wire...
  • Page 23 CHaPTer 8: TroUbleSHooTiNG 8.1 eleCTriCal diaGramS N95 -- UCb little board Wire N97 -- Hand Pulse Wire...

  • Page 24: Mcb Led Instructions

    CHaPTer 8: TroUbleSHooTiNG 8.2 mCb led iNSTrUCTioNS...
  • Page 25 CHaPTer 8: TroUbleSHooTiNG 8.2 mCb led iNSTrUCTioNS refereNCe deSiGNaTor deSCriPTioN Status led 1 auxiliary Status led Status led 2 auxiliary Status led Status led 3 auxiliary Status led auxiliary Status led / digital to analog Status led 4 output. Status led 5 main Status / error led indicatesif the dC buss is energized (Voltage...

  • Page 26: Daughter Board Led Instructions

    CHaPTer 8: TroUbleSHooTiNG 8.3 daUGHTer board led iNSTrUCTioNS refereNCe deSiGNaTor deSCriPTioN diaGNoSTiC 1 led 1 indicates the mCb with daughter board communication present. diaGNoSTiC 2 led 2 indicates the PCb with daughter board communication present. PoWer / aliVe led 3 indicates if mCb Voltage Supply is present.

  • Page 27: Error Messages On Console

    CHaPTer 8: TroUbleSHooTiNG 8.4 error meSSaGeS oN THe CoNSole error Code deSCriPTioN 0x0044 actual speed is higher than commanded speed by limit and is accelerating. 0x0043 rPm read from rS232 mismatch rPm measured from the speed / rPm line only used for aC motors.

  • Page 28: Error Message Troubleshooting

    CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG error meSSaGe 0x0044 1) CaUSe - actual speed is higher than commanded speed by limit and is increasing. 2) SolUTioN a. Press and hold eleVaTioN doWN and SPeed doWN at the same time for 3-5 seconds. The display should now read manager mode. b.
  • Page 29 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG error meSSaGeS - 0x01a2, 0x01a0, 0x0140, and 0x01a1. 1) CaUSe - elevation direction is reversed. 2) SolUTioN: a. Check that the elevation motor cable is connected at the mCb. b. Press and hold eleVaTioN doWN and SPeed doWN at the same time for 3-5 seconds. The display should now read manager mode. c.
  • Page 30 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG error meSSaGe 0x02a0 1) CaUSe - Speed commanded but no belt movement detected. 2) SolUTioN: a. Check the connection of the speed sensor cable to the mCb (figure a) b. move the running belt, as it moves the mCb Speed led should flash. if it does not, replace speed sensor. (figure a) c.
  • Page 31 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG error meSSaGe 0x029f 1) CaUSe - error (drive fault report) created by the motor controller - used for aC motors only. 2) SolUTioN: a. Power unit off / on. b. Press any UP arrow key to go to engineering mode and press eNTer. c.
  • Page 32 CHaPTer 8: TroUbleSHooTiNG 8.5 error meSSaGe TroUbleSHooTiNG error meSSaGe 0x04a0 1) CaUSe - The console's communications is lost 2) SolUTioN: a. Check connection and condition of the digital Communication Wire at the daughter board (figure a). b. if no signal is present through the digital Communication Wire, led 1 on the daughter board should be unlit (figure b). c.
  • Page 33 CHaPTer 8: TroUbleSHooTiNG 8.5 error Code TroUbleSHooTiNG error meSSaGe 0x04a1 1) CaUSe - The motor controller board's communication is lost. 2) SolUTioN: a. Check the connection and condition of the mCb signal wire (goes from the daughter board to the mCb) (figure a). b.
  • Page 34 CHaPTer 8: TroUbleSHooTiNG 8.5 error Code TroUbleSHooTiNG error meSSaGe 0x0441 and 0x0442 1) CaUSe - a command is received from the console with its correct packet, but the daughter board has no function to support it (0x0441) or The received command code from the console is correct and is supported, but it has less or more data arguments. 2) SolUTioN: a.

  • Page 35: Entertainment

    Verify that your TV equipment is matrix brand equipment. Compare your TV to the TV in figure a. Compare your controller to figure b. if your equipment looks different contact matrix or the manufacturer of your TV equipment if known.
  • Page 36 CHaPTer 8: TroUbleSHooTiNG 8.5.1 eNTerTaiNmeNT – PiCTUre fUZZy or UNClear Using a verified piece of coax cable, hook directly from the TV to the jack that feeds your equipment. (This bypasses internal connections for your machine or TV stand.) if this clears your picture move to step 3. if not, connect the cable to a known good cable jack.
  • Page 37 TV. (TV light is after the x in the “matrix” logo, controller light is next to power button). Status lights should be red when off or in standby mode, and green when the TV is powered on.
  • Page 38 TV again using the on/off button. if TV powers on contact matrix for parts to resolve the “TV lockup problem”. 2. if TV does not power on check controller and cable by swapping them from a known working unit if possible.

  • Page 39: Chapter 9: Part Replacement Guide

    CHaPTer 9: ParT rePlaCemeNT GUide CHaPTer 9: TroUbleSHooTiNG 9.1 PlaSTiC SHroUd remoVal 1) remove the front shroud using a 6mm allen wrench (figures a & b). 2) The shroud is split into two pieces. The upper shroud is held with two screws, the lower shroud is held with four screws. 3) both covers are removed (figure C).

  • Page 40: Rear Roller Removal

    CHaPTer 9: ParT rePlaCemeNT GUide CHaPTer 9: ParTS rePlaCemeNT GUide 9.2 rear roller remoVal 1) Turn off power and disconnect the cord from the machine. 2) remove one of the end caps using a Phillips screwdriver (figure a). 3) remove both roller adjustment screws using an 8mm allen wrench (figure b). 4) remove roller from running belt (figures C &...

  • Page 41: Deck Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.3 DeCK reMoVAL 1) remove the front shroud as outlined in Section 9.1. 2) remove four deck screws using a 5mm allen wrench (figure a). 3) remove the deck from the running belt (figures b & C). 4) be careful not to pinch fingers during removal / installation of deck board.

  • Page 42: Deck Cushion Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.4 DeCK CUShIoN reMoVAL 1) remove the deck as outlined in Section 8.3. 2) Holding the bolt with 5 mm allen wrench, loosen the nut with 13 mm socket (figure a & b). 3) for the rear cushion, hold the cushion and remove the 13 mm nut (figure C). fiGUre a fiGUre b fiGUre C...

  • Page 43: Front Roller Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.5 froNT roller romoVal 1) remove the front shrouds as outlined in Section 9.1. 2) Using a hook or loop of wire, remove the spring from the drive belt tensioner. The tensioner should now pivot away from the drive belt (figures a & b). 3) remove the front roller mounting screws using an 8mm allen wrench (figures C &...

  • Page 44: Running Belt Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.6 rUNNiNG belT remoVal 1) remove front shrouds as outlined in Section 9.1. 2) remove rear roller as outlined in Section 9.2. 3) remove the deck as outlined in Section 9.3. 4) remove the front roller as outlined in Section 9.5. 5) remove the running belt and replace with new belt (figures a &...

  • Page 45: Side Rail Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.7 Side rail remoVal 1) remove the end caps as outlined in Section 9.2. 2) loosen the four screws under the frame using a 5 mm allen wrench (figure a). 3) Slide the rail off the back of the treadmill (figures b & C). 4) after reinstalling the side rail, make sure end cap is on first before tightening screws for proper gap spacing.

  • Page 46: Motor Control Board (Mcb) Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.8 moTor CoNTrol board remoVal (mCb) 1) Unplug treadmill. 2) remove front shroud as outlined in Section 9.1. 3) Cut any wire ties that are secured to the mCb panel (figure a). 4) disconnect wires from the mCb - seven total connections (figure b). 5) remove two mCb mounting screws using a Phillips head screwdriver (figures C &...

  • Page 47: Motor Removal

    CHaPTer 9: ParT rePlaCemeNT GUide 9.9 moTor remoVal 1) Unplug treadmill. 2) remove the front shroud as outlined in Section 9.1. 3) release drive belt tensioner as outlined in Section 9.5. 4) disconnect the motor power cable from the mCb (figure a). 5) Using a 8 mm allen wrench, remove the four motor mounting screws (figure b).

  • Page 48: Drive Belt Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.10 driVe belT rePlaCemeNT 1) remove front shroud as outlined in Section 9.1. 2) release drive belt tensioner from drive belt as outlined in Section 9.5. 3) remove the front roller screw on the drive belt side and loosen the screw on the opposite side (figure a). 4) lift roller and remove old drive belt (figure b).

  • Page 49: Speed Sensor Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.11 SPeed SeNSor rePlaCemeNT 1) Unplug treadmill. 2) remove front shroud as outlined in Section 9.1. 3) remove speed sensor from the left side of the motor using a Phillips screwdriver (figure a). 4) Cut the wire ties holding the speed sensor wire to the motor and mCb (figures b & C). 5) Unplug speed sensor from mCb (figure d).

  • Page 50: Elevation Motor Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.12 eleVaTioN moTor remoVal 1) Unplug treadmill. 2) lift the treadmill and support it so that the front wheels are off the floor, or the unit may be tipped on it's side (figure a). 3) remove the clip from the pin attaching the motor to the rack (figure b & C). 3) disconnect the elevation motor power cable from the mCb (figure d).
  • Page 51 CHaPTer 9: ParT rePlaCemeNT GUide 9.12 eleVaTioN moTor remoVal - CoNTiNUed fiGUre e fiGUre d fiGUre G fiGUre f...

  • Page 52: Console Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.13 CoNSole rePlaCemeNT 1) Unplug treadmill. 2) remove the six 6 mm screws from underneath the console. There are arrows stamped in the plastic at the proper openings (figure a). 3) disconnect the wires from the console and set the console aside (figure b). fiGUre a fiGUre b...

  • Page 53: Console Mast Arm Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.14 CoNSole maST arm rePlaCemeNT 1) Unplug treadmill. 2) remove console as outlined in Section 9.13. 3) Take off the cup holder from the right side of the treadmill (figure a). 4) Use a 6 mm allen wrench to remove one screw and take off plastic hand rail (figure b). 5) remove the 5 Phillips screws and remove the right side upper plastic cover (figures C, d, &...
  • Page 54 CHaPTer 9: ParT rePlaCemeNT GUide 9.14 CoNSole maST arm rePlaCemeNT - CoNTiNUed fiGUre f fiGUre G fiGUre H fiGUre i fiGUre j fIgUre K...

  • Page 55: Console Cable Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.15 CoNSole Cable rePlaCemeNT 1) Unplug treadmill. 2) remove console as outlined in Section 9.13. 3) Take off the cup holder from the right side of the treadmill (figure a). 4) Use a 6 mm allen wrench to remove one screw and take off plastic hand rail (figure b). 5) remove the 5 Phillips screws and remove the right side upper plastic cover (figures C, d, &...
  • Page 56 CHaPTer 9: ParT rePlaCemeNT GUide 9..15 CoNSole Cable rePlaCemeNT - CoNTiNUed fiGUre f fiGUre G fiGUre H fiGUre i fiGUre j fIgUre K...

  • Page 57: Handlebar Service

    CHaPTer 9: ParT rePlaCemeNT GUide 9.16 HaNdle bar SerViCe 1) Unplug treadmill. 2) all items on the handle bar are removed using a Phillips screwdriver from the underside of the bar. 3) once screws are removed, lift part carefully and disconnect any wire connections to fully remove handle bar. 4) replace parts as needed on handle bar including the Quick Start Key, resistance and elevation Toggles, and the heartrate grip Plates (figures A-f).

  • Page 58: Emergency Stop Switch Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.17 emerGeNCy SToP SWiTCH rePlaCemeNT 1) Unplug treadmill. 2) Use a Phillips screwdriver to remove two screws, one from each side of the red button (figure a). 3) lift button from bracket by pulling one side our at a time (figure b). 4) Use a Phillips screwdriver to remove two screws, one from each side of the mounting bracket (figure C).

  • Page 59: Heartrate Board Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.18 HearTraTe board rePlaCemeNT 1) Unplug treadmill. 2) remove console as outlined in Section 9.12. 3) Heartrate board is located in front of the red emergency Stop button (figure a). 4) disconnect wires from each side of the Heartrate board (figure b). 5) Use a Phillips screwdriver to remove two screws, one from each side of the Heartrate board mounting bracket (figure C).

  • Page 60: Blower Motor Replacement

    CHaPTer 9: ParT rePlaCemeNT GUide 9.19 bloWer moTor remoVal 1) Unplug treadmill. 2) remove console as outlined in Section 9.12. 3) lay console face down and remove four screws using a Phillips screwdriver (figure a). 4) Console shell will now separate. Unplug the wire connections from the main circuit board to completely split the front and rear sections (figure b). 5) Use a Phillips screwdriver to remove two screws and washers holding the blower motor in place (figure C).

  • Page 61: Chapter 10: Treadmill Specifications And Assembly Guide

    0.5 - 12 mph / 0 - 19 km/h Contact Hr Sensors Telemetric Hr receiver Transport Wheels driVe SySTem motorde matrix 5.0 hp aC dynamic response drive System motor Controller dCi Club Treadmill aC drive CoNSole display Type dot matrix led...

  • Page 62: Fasterners And Assembly Tools

    CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.2 faSTeNerS aNd aSSembly ToolS Part #: Part Name: outline: dimensions: Quantity: bag Color: 020090-00 Socket head cap screw m8 x 20mm black 0000086571 flat Washer 6.2 x 12 x 1.6 black 0000084935 left Connection bracket SPHC 4.0T 0000084936...

  • Page 63: Assembly Instructions

    Prior to assembling the treadmill, unpack all of the contents of the box and make sure that all necessary components are present. review the contents of the hardware package for completeness. Contact matrix customer service at 866.693.4863 to report any missing items.
  • Page 64 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 103. aSSembly iNSTrUCTioNS - CoNTiNUed STeP 3 STeP 4 open blue assembly bag. Slide the urethane arms over the stell tubes open White assembly bag. assemble the left and right bracket (items on the console base. fasten the urethane arms to the steel tubes using 20 and 21) to the console base using item 12 socket head cap screw, item 17 socket head cap screw and item 19 spacer.
  • Page 65 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.3 aSSembly iNSTrUCTioNS - CoNTiNUed STeP 5 STeP 6 open yellow assembly bag. make appropriate wire connections to the open red assembly bag. assemble the console base to the console faceplate and then assemble to the console base using item 13 socket masts using item 15 button head cap screw and item 14 flat washer.
  • Page 66 CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.3 aSSembly iNSTrUCTioNS - CoNTiNUed STeP 7 STeP 8 replace the motor cover(s) and power the treadmill on. The power open Green assembly bag. install the power cord and assemble item button is located next to the power cord inlet. 18 power cord holder with item 22 button head screw.

  • Page 67: Leveling The Unit

    CHaPTer 10: Treadmill SPeCifiCaTioNS aNd aSSembly GUide 10.4 leVeliNG THe Treadmill oPTioNal leVeliNG aSSembly TeCHNiQUeS: USe of SHim or by addiNG a leVeliNG fooT. Note: it is extremely important that the levelers are correctly adjusted for proper operation. an unbalanced unit may cause belt misalignment or other issues.
  • Page 68 NoTeS...
  • Page 69 m aT r i x f i T N e S S S y S T e m S Co r P. 1610 L A N D M A r K D r I V e CoT TA g e g r o V e W I 5 3 52 7 U S A w w w.

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