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Manuals
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Pitney Bowes Manuals
Document Inserting Systems
DI380 Series
Service manual
Pitney Bowes DI380 Series Service Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Purpose
Equipment Covered
Related Publications
Contents
Safety Summary
Equipment Safety
Specifications
Material Specification
Machine Specification
Theory of Operation
Introduction to System Theory
Single Sheet Feeder Mode & Linked Feeder Mode
Flow Diagram- Single Sheet Feeder Mode
Insert Feeder Mode
Flow Diagram- Insert Feeder Mode
Two Sheet Feeder Mode
Flow Diagram- Two Sheet Feeder Mode
Single Sheet Feeder Plus an Insert Mode
Flow Diagram- Single Sheet Feeder Plus an Insert Mode
Two Sheet Feeders Plus an Insert Mode
Flow Diagram- Two Sheet Feeders Plus an Insert Mode
The Fold Only Mode
Flow Diagram- the Fold Only Mode
Accumulation from Main Sheet Feeder
Flow Diagram- Accumulation for Sheet Feeder 1 Mode
Double Detect Sensors
AC Motor
Removal & Replacement
Removing Covers and P.C.B
Removal of Jam Access Plate
Removing Sheetfeeder Separator Roller & PAD
Removing Carriage Assembly
Removal of Lower Collation Roller
Removal of Upper Insert Drive Rollers
FOLD Roller Removal/Replacement
Dismantling Insert Feeder (DI380/SI330 Only)
Dismantling Insert Feeder (DI425/SI3500 Only)
Removal of Top Assembly
Removal of Envelope Feed Rollers and Separator Pad (DI380/SI330 Only)
Removing Envelope Feeder (Di425/Si3500 ONLY)
Removing Envelope Feed Rollers & Separator Pad (DI425/SI3500 Only)
Removal of Flapper Assembly and Blade
Removal of the Transport Pivot Plate & Insertion Roller
Removal of Sealer Rollers
Removing the Inverter Motor Assembly
Removal of the Conveyor Transport Belts and Rollers
Removing Lower Flapper Rollers
Removal of the Lower Envelope Drive Roller
Removal of the Power Supply Unit and AC Motor
Adjustments
Envelope Feed Tray Guides (DI380/SI330 Only)
Envelope Feeder Offset Adjustment (DI425/SI3500 Only)
Envelope Separator Pad Side to Side Adjustment
Envelope Separator Pad Height (DI380/SI3300 Only)
Envelope Separator Pad Height (DI425/SI3500 Only)
Insertion Flipper Actuation Height/ Hold down Solenoid Adjustment
Insertion Hold down Finger Rest Position
Transport Pivot Plate End Float
Transport Pivot Plate Setting
Nesting Constant
Q Station Adjustments
Alignment
Q Station Calibration
Q Station Height
Insert Feeder Adjustments
Separator Roller Alignment
Separator Roller Height
Separator Pre-Feed Height (DI380/ SI330 Only)
Skew Adjustment
Flapper Adjustment
Omr
A Brief Overview of OMR on this System
OMR Specifications
Standard' OMR Positions Diagram
Offset' OMR Positions
Swis Offset' OMR Positions
OMR Mark Grouping
C' Fold and Double Fold Jobs
Z' Fold and Single Fold Jobs
Basic OMR
Benchmark
Safety
Boc-(Not) and Eoc-(Not)
Parity and Other Checks
Retime Marks
Allowable Mark Combinations
Enhanced OMR
Auto-Batch
Selective Insertion
Wrap-Around Sequence
Wrap Around Sequence Marks
Mark Code Interpretation
Enabling the OMR Features
Basic OMR
Enhanced OMR
Switching off OMR
Scanning Template
Procedure for Manually Setting the Sensitivity of the OMR Sensors
Service Menu & Troubleshooting
Entering the Service Menu
Parameters Menu
Final Assembly Number
Set Default Job
Set 50/60Hz
Serial Interface
View Error Codes
Set DDD
Set Service Counter
Set out of Material
Set Nesting Constant
Calibrate Q Station
Set Fold Plate Offsets
Set Env Stop Count
Set Serial Number
View Software Revision
Select OMR Basic Mode
Select OMR Enhanced
Basic Wetter Constant
OMR/ Acc Wetter Constant
T1 Clutch Release Time
T2 Envelope Hold Time
T3 Table Offset
OMR Offset Feeder
Clear Deck Delay
MMI Stack Limit
Service Diagnostics
Test Sensors
Test UART
Test D.C. Motors
Test Solenoids
Test A.C. Motor
Run Test Cycle
Test Display
Test Clutch and A.C Motor
Test OMR Sensors
Test Service Counter
Test Interlock Relay
Test DDD Calibration
Select Board Type
Test Memory
Troubleshooting Charts
General Information
Double Detect
Fault Finding Charts
Preventive Maintenance
General Information
The 100K Service
The 200K Service
Installation
Unpack and Check
Operator Training
Supervisor Training
Diagrams
Flow Diagrams
Component Locations
Switches, Sensors, Motors, Solenoids Test Levels
PCB Layout
Drive Belt Routing
Schematic - Insertion/Moistener/Exit Areas
Schematic- Sheet Feeders/ Collation Motor
Schematic- Fold Plates/ Half Fold
Schematic- Envelope Feeder/ AC Hand Crank (Manual Advance)
Schematic- P40 Envelope Platform Connector (DI425/SI3500)
Schematic- P41 Envelope Platform Motor Connector (DI425/SI3500)
Schematic- Insert Feeder
Schematic- Display/ PSU
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DI380/DI425 Series
Document Inserting Systems
(Includes Secap models SI3300/SI3500)
service Manual
FORM SDT333A (4-06)
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Table of Contents
Troubleshooting
service Menu & Troubleshooting
81
Select Board Type
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This manual is also suitable for:
Di425 series
Si3300
Si3500
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