Froling S3 Turbo Operating Instructions Manual
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Operating Instructions
S3 Turbo
Be sure to read and comply with the operating instructions and safety information
Subject to technical change.
Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen
Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600
info@froeling.com www.froeling.com
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Table of Contents
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Summary of Contents for Froling S3 Turbo
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Page 1: Operating Instructions
Operating Instructions S3 Turbo Be sure to read and comply with the operating instructions and safety information Subject to technical change. Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600... - Page 3 Introduction Dear customer, Congratulations on choosing a quality product from FRÖLING. The FRÖLING S3 Turbo is a state-of-the-art design that conforms to all currently applicable standards and testing guidelines. Please read and observe the operating instructions and always keep them close to the boiler for reference. Observing the requirements...
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Page 4: Table Of Contents
Contents 1 Product Overview 2 Safety 2.1 Safety Information 2.2 Permitted uses 2.2.1 Permitted fuels....................8 2.2.2 Non-permitted fuels ..................8 2.2.3 Who may operate the boiler? ................8 2.3 Design Information 2.3.1 Approval and obligation to report ................ 9 2.3.2 Requirements for central heating water ............... - Page 5 Contents 4 Boiler servicing 4.1 General information on servicing 4.2 Inspection, cleaning and self maintenance 4.2.1 Daily maintenance / Each time before heating up ..........21 Cleaning the heat exchanger pipes (for boiler with WOS system) ......21 4.2.2 Weekly maintenance ..................21 Removing ash....................
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Page 6: Product Overview
Product Overview 1 Product Overview Pos. Description Firewood boiler S3 Turbo Insulated door for reduced heat radiation Fuel loading door Pre-heating chamber door Combustion chamber door Side cleaning door Boiler controller Induced draught On / Off 3-character display to show: boiler temperature, flue gas temperature, errors Main switch: switches the system on and off STL –... -
Page 7: Safety
Safety Permitted Uses 2 Safety 2.1 Safety Information D A N G E R Non-permitted use! Incorrect use of the boiler can cause severe injuries and damage! The instructions and information provided in the instructions should be observed! Details on procedure for operation, maintenance and cleaning, as well as troubleshooting for the boiler are included in the individual instructions. -
Page 8: Permitted Uses
Ensure that any faults, which might impair safety, are rectified immediately. The Fröling S3 Turbo is intended exclusively for heating up central heating water. Use only the fuels specified under 2.2.1. The manufacturer or supplier is not liable for any damages resulting from non-permitted uses. -
Page 9: Design Information
Safety Design Information 2.3 Design Information It is forbidden to carry out modifications to the boiler or to change or deactivate safety equipment. Always comply with all fire, building, and electrical regulations when installing or operating the boiler system, in addition to following the operating instructions and mandatory regulations that apply in the country in which the boiler is operated. -
Page 10: Ventilation Of Boiler Room
Safety Design Information 2.3.3 Ventilation of boiler room The openings for the supply air and the exhaust air should be arranged as close to opposite each other as possible to achieve a good thermal draught effect. The supply air must be drawn in directly from outside. Exhaust air must be discharged directly outside. -
Page 11: Mandatory Buffer Storage Tank
We recommend that a draught limiter is fitted (1) Install the draught limiter directly under the mouth of the flue line, as there is always low pressure there. Boiler data for constructing the flue gas system: Description Unit S3 Turbo Description Unit WOS system Rated heat output 22.5 Flue gas temperature °C... -
Page 12: Safety Devices
Safety Safety Devices 2.4 Safety Devices Main switch For shutting down the entire system The power to all components is switched off. Caution! Only switch off the boiler when it has burnt down and cooled off. Safety temperature See 2.4.1 Devices for preventing the boiler limiter (STL) from overheating 2.4.1 Devices for preventing the boiler from overheating... -
Page 13: Safety Valve
Safety Safety Devices Safety valve Protection against over-heating/ excessive pressure: When the boiler pressure reaches a maximum of 3 bar, the safety valve opens and the heating water is released in the form of steam. 2.5 Safety instructions for the installation room 1) Danger of fire due to flammable materials. -
Page 14: Residual Risks
Safety Emergency procedure 2.6 Residual risks W A R N I N G Touching hot surfaces! Hot parts and the flue pipe can cause serious burns! It should be standard practice to wear protective gloves when working on the boiler. Only operate the boiler using the handles provided for this purpose. -
Page 15: Emergency Procedure
Safety Residual risks 2.7 Emergency procedure 2.7.1 Overheating of the system If the system overheats in spite of the safety devices, proceed as follows: Do not interrupt the power supply under any circumstances. Keep all the doors on the boiler closed. Open all mixer taps, switch on all pumps. -
Page 16: Operating The System
Operating the system Initial startup Operating the system 3.1 Initial startup N O T I C E Optimum efficiency and efficient, low-emission operation can only be guaranteed if the system is set up by trained professionals and observing the standard factory settings. Take the following precautions: Initial startup should be carried out with an authorised installer or with Fröling customer services. -
Page 17: Heating The Boiler
Operating the system Heating the boiler 3.2 Heating the boiler 3.2.1 Switching on the system Switch on the main switch (8) on the controls After the system check, the control system is ready for operation 3.2.2 Heating the boiler Open the insulated door and the fuel loading door It is recommended that you do not remove the ash in the combustion chamber during each heating-up process, to protect the combustion chamber. -
Page 18: Refilling With Fuel
Operating the system Heating the boiler 3.2.3 Refilling with fuel W A R N I N G Touching hot surfaces behind the insulated door! Risk of burns from hot surfaces! By the nature of its operation, the surfaces and operating elements in the area behind the insulated door get hot! When working with firewood, there is also a risk of injury from splinters. -
Page 19: Display
Operating the system Display 3.3 Display 3.3.1 Status displays tk - boiler temperature Current boiler temperature [°C] tAG - flue gas temperature Current flue gas temperature [°C] tür – front insulated door open Door switch open 3.3.2 Display for closed insulated door Boiler temperature and flue gas temperature are displayed alternately: Boiler e.g.: 80°C... -
Page 20: Boiler Servicing
Boiler servicing Inspection, cleaning and maintenance 4 Boiler servicing 4.1 General information on servicing D A N G E R Working on electrical components Risk of serious injuries from electric shocks Work on electrical components should only be carried out by authorised technicians W A R N I N G Carrying out maintenance when the boiler is hot! -
Page 21: Inspection, Cleaning And Self Maintenance
Boiler servicing Inspection, cleaning and maintenance 4.2 Inspection, cleaning and self maintenance Regular cleaning of the boiler extends its life and is a basic requirement for smooth running. So clean the boiler regularly! Recommended: When cleaning, use an ash vacuum. 4.2.1 Daily maintenance / Each time before heating up Cleaning the heat exchanger pipes (for boiler with WOS system) Move the lever of the cleaning system... -
Page 22: Checking The Thermal Discharge Safety Device
Boiler servicing Inspection, cleaning and maintenance Checking the thermal discharge safety device Check the seal of the discharge valve The discharge pipe must not drip Exception: Boiler temperature > approx. 100 °C If water is dripping from the discharge pipe: Clean the discharge safety device or have the installer replace it if necessary... -
Page 23: Cleaning The Flue Gas Sensors
Boiler servicing Inspection, cleaning and maintenance Cleaning the flue gas sensors 20mm Release the retaining screw and remove the flue gas sensor (1) from the flue gas pipe Wipe off the flue gas sensor with a clean cloth Push in the flue gas sensor until about 20 mm of the sensor remains protruding from the bushing Cleaning the heat exchanger pipes (for boiler without WOS system) Remove the upper insulating cover... -
Page 24: Annual Maintenance
Boiler servicing Inspection, cleaning and maintenance 4.2.4 Annual maintenance Checking the primary air openings Open the insulated door and the fuel loading chamber door Unhinge the cladding plates Check the primary air openings (C) for unobstructed air-flow If necessary, clean the openings Cleaning the carbonisation gas duct Open the insulated door and the fuel loading chamber door... -
Page 25: Cleaning The Induced Draught Ventilator
Boiler servicing Inspection, cleaning and maintenance Cleaning the induced draught ventilator Detach the induced draught ventilator on the back of the boiler Check for dirt and damage Clean the blower wheel inside and out using a soft brush or paint brush Do not move the balancing weights on the blower wheel! -
Page 26: Replacement Parts
Boiler servicing Inspection, cleaning and maintenance 4.5 Replacement parts: With Fröling original replacement parts in your boiler, you are using parts, which are perfectly matched to each other. As the parts fit together so well, installation times are shortened and lifespan is maintained. -
Page 27: Troubleshooting
Troubleshooting 5 Troubleshooting 5.1 General faults in the power supply Error Cause of fault Fault resolution Nothing is shown on the General power failure display No power to the controls FI circuit breaker or line Switch on the FI circuit breaker or line protection is switched off protection Faulty fuse in the controls... -
Page 28: Error Messages
Troubleshooting 5.3 Error messages If an error has occurred and has not yet been cleared: Error message is shown on the display (7.2) 5.3.1 Displays in case of errors STL - display Possible cause: Safety temperature limiter has been triggered or the EMERGENCY OFF has been activated The boiler has overheated through strong reduction in heat consumption... -
Page 29: Szg - Display
Troubleshooting SZG - display Possible cause: No confirmation (approx. 2min) from induced draught speed sensor Solution: Check plug connection and connection cables of the induced draught fan Check the position of the speed sensor Check the induced draught fan is working Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 29 Tel +43 (0) 7248 606-0... -
Page 30: Appendix
Appendix Manufacturer information 6 Appendix 6.1 Guarantee Conditions Our sale and delivery conditions generally apply. These conditions have been made available to customers, and customers have been made aware of them at the time of order completion. You can also find the guarantee conditions in the enclosed guarantee certificate. -
Page 31: Declaration Of Conformity
Appendix Declaration of Conformity 6.3 Declaration of Conformity Fröling Heizkessel- und Behälterbau Ges.m.b.H, Industriestrasse 12, A-4710 Grieskirchen Page 31 Tel +43 (0) 7248 606-0 Fax +43 (0) 7248 606-600 info@froeling.com www.froeling.com B0610008...
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