Froling S1 Turbo Operating Instructions Manual
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Operating Instructions
F F irewood boiler S1 Turbo
Translation of the original German operating instructions for the operator
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B0980113_en | Edition 02/09/2013
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
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Table of Contents
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Summary of Contents for Froling S1 Turbo
- Page 1 F F irewood boiler S1 Turbo Translation of the original German operating instructions for the operator Read and follow the instructions and safety information! Technical changes, typographical errors and omissions reserved! B0980113_en | Edition 02/09/2013 Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
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Page 2: Table Of Contents
Fill level in boiler Reloading intervals when operating without storage tank or if the storage tank is too small 3.2.4 Heating up the boiler 3.2.5 Regulating the boiler 3.2.6 Reloading firewood Boiler Servicing Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... - Page 3 Behaviour of system after a power failure Excessive temperature Faults with fault message 5.4.1 Procedure for fault messages 5.4.2 Acknowledging a fault message Appendix Addresses 6.1.1 Address of manufacturer 6.1.2 Address of the installer Operating Instructions S1 Turbo | B0980113_en...
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Page 4: General
Our sale and delivery conditions generally apply. These conditions have been made available to customers, and customers have been made aware of them at the time of order completion. You can also find the guarantee conditions on the enclosed guarantee certificate. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 5: S1 Turbo Product Overview
General S1 Turbo Product Overview 1 1 .1 S1 Turbo Product Overview Insulated door Combustion chamber door with inspection glass Fuel loading door Controller cover Lambdatronic S 3200 S1 boiler controller Visual display showing operating statuses and parameters Status LED to display the operating status:... - Page 6 General S1 Turbo Product Overview U U nder the insulating cover (4): Main switch High-limit thermostat (STL) Service interface (RS232) Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
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Page 7: Safety
The dangerous situation may occur and if measures are not observed it will lead to serious injury or death. Work with extreme care. CAUTION The dangerous situation may occur and if measures are not observed it will lead to minor injuries or damage to property. Operating Instructions S1 Turbo | B0980113_en... -
Page 8: Pictograms Used
Unauthorised access prohibited Warning - hot surface Warning - hazardous electrical voltage Warning - hazardous or irritant Warning - automatic boiler start‐ materials Warning of injury to fingers or hands, automatic fan Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 9: General Safety Information
(such as sponta‐ neous combustion of carbonisation gases or flash fires). Take the following precautions: ❒ Optimum boiler performance can only be guaranteed if the flue gas system is functioning correctly. Operating Instructions S1 Turbo | B0980113_en... -
Page 10: Permitted Uses
Safety Permitted uses 2 2 .4 Permitted uses The Froling Firewood boiler S1 Turbo is designed solely for heating domestic water. Only use fuels specified in the "Permitted fuels" section. ⇨ See "Permitted fuels" [page 10] The unit should only be operated when it is in full working order. It should be operated in accordance with the instructions, observing safety precautions, and you should en‐... -
Page 11: Fuels Permitted Under Certain Conditions
N N OTICE! Use fuels that are consistent in size and water content. NOTICE! Burning extremely dry fuels (w < 15%) may require repairs by qualified staff. Please contact Froling customer services or your installer. 2.4.3 Fuels permitted under certain conditions Wood briquettes Wood briquettes for non-industrial use with a diameter of 5-10 cm and 5-50 cm long. -
Page 12: Non-Permitted Fuels
You must ensure that staff have the protective equipment specified by accident pre‐ vention regulations. ▪ For operation, inspection and cleaning: - suitable work wear - protective gloves - sturdy shoes Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 13: Design Information
Ventilation air for the boiler room should be taken from and expelled directly outside, and the openings and air ducts should be designed to prevent weather conditions (foli‐ age, snowdrifts, etc.) from obstructing the air flow. Operating Instructions S1 Turbo | B0980113_en... -
Page 14: Requirements For Central Heating Water
Pump-controlled pressure maintenance systems with o o pen expan‐ sion tanks (e.g. without a diaphragm) introduce ambient oxygen via the surface of the Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 15: Return Lift
You can find more detailed information about storage tank design in the boiler assem‐ bly instructions. NOTICE! See "Design Information" section in the assembly instructions S1 Turbo 2.7.7 Chimney connection/chimney system EN 303-5 specifies that the entire flue gas system must be designed to prevent, wher‐... -
Page 16: Safety Devices
(protection against overheating/excess pressure) SAFETY VALVE When the boiler pressure reaches a maximum of 3 bar, the safety valve opens and the heated water is blown off in the form of steam. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 17: Residual Risks
Non-standard fuels can cause serious faults in combustion (e.g. spontaneous combustion of carbonisation gases / flash fires) which can lead to serious acci‐ dents! Take the following precautions: ❒ Only use fuels specified in the "Permitted fuels" section of these operating in‐ structions. Operating Instructions S1 Turbo | B0980113_en... -
Page 18: Emergency Procedure
❒ Keep all the doors on the boiler closed ❒ Open all mixing valve taps, switch on all pumps. ➥ The Froling heating circuit control performs this function in automatic operation. ❒ Leave the boiler room and close the door ❒... -
Page 19: Operating The System
Take the following precautions: ❒ Initial startup should be carried out with an authorised installer or with Froling customer services The individual steps for initial start-up are explained in the operating instructions for... -
Page 20: Heating The Boiler
Three or four bars in the store load status mean that the storage tank cannot take any more heat, or only a small amount. In this case do not add fuel! Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 21: Determining The Right Amount Of Fuel
Energy required / energy content of fuel = amount of fuel 69.8 kWh / 3.8 kWh/kg = 1 1 8.4 kg Approx. 18.4 kg beech wood (w=20%) is required to heat a 2000 litre storage tank from 50 °C to 80 °C. Operating Instructions S1 Turbo | B0980113_en... -
Page 22: Fuel Table
The table below shows the relationship between fill level and weight. It compares beech (example of hardwood) and spruce (example of soft wood) with a water content of approx. 20%. Using our example above with beech, the fill level of an S1 Turbo 15 would, therefore, be approximately two-thirds. -
Page 23: Heating Up The Boiler
➥ Use firewood with a length of approximately 50 cm and arrange it lengthwise ➥ Do not cover the flame slot entirely ❒ Place some scrunched-up paper at the front against the fuel loading door Operating Instructions S1 Turbo | B0980113_en... -
Page 24: Regulating The Boiler
➥ The flue gas temperature must be > 130°C 3.2.5 Regulating the boiler For the necessary steps, and how to display and alter parameters: NOTICE! See operating instructions for boiler controller! Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 25: Reloading Firewood
If the fuel in the boiler has burnt down: ❒ Refill with fuel ⇨ See "Determining the right amount of fuel" [page 21] If there is enough fuel in the boiler: ❒ Close the fuel loading door immediately Operating Instructions S1 Turbo | B0980113_en... -
Page 26: Boiler Servicing
(e.g. spontaneous combustion of carbonisation gases / flash fires) and this can lead to serious accidents and damage! Take the following precautions: ❒ Clean the boiler following the instructions in the instruction manual. Follow the boiler operating instructions. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... - Page 27 Boiler Servicing General information on servicing N N OTICE We recommend you keep a maintenance book in accordance with ÖNORM M7510. Operating Instructions S1 Turbo | B0980113_en...
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Page 28: Inspection And Cleaning
❒ Check the seal of the safety valve regularly and ensure that the valve is not dirty NOTICE! Inspection work must be carried out in accordance with the manufactur‐ er’s instructions. Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 29: Removing Ash
❒ Scrape the ash in the combustion chamber into the ash shovel ❒ Scrape the ash from the sides of the combustion chamber into the ash shovel ❒ Shovel the ash into the container provided ➥ Use a fire-proof container with cover Operating Instructions S1 Turbo | B0980113_en... -
Page 30: Cleaning The Combustion Grate
⇨ See "Cleaning the heat-exchanger pipes (with WOS lever - optional)" [page 35] ❒ Lift off the controller cover and the side insulating mat ❒ Undo the screws and remove the cleaning lid ❒ Remove the WOS turbulators and clean them Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... - Page 31 ➥ The bristles cannot be turned in the pipe ❒ Clean the side passage to the flue gas pipe ➥ TIP: Use an ash vacuum ❒ After cleaning, reassemble the components in the reverse order Operating Instructions S1 Turbo | B0980113_en...
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Page 32: Periodic Inspection And Cleaning
Checking the primary air openings ❒ Open the fuel loading door and unhinge the cladding plates ❒ Check the primary air openings inside the boiler for unobstructed air flow and clean if necessary Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 33: Cleaning The Flue Gas Temperature Sensor
➥ Depending on the layout of the flue gas pipes and the chimney draught, clean‐ ing once a year may not be enough! Checking the draught controller flap ❒ Check that the draught controller flap moves freely Operating Instructions S1 Turbo | B0980113_en... -
Page 34: Cleaning The Induced Draught Fan
❒ Remove dirt and deposits from the induced draught housing using a scraper ❒ Remove any ash which has gathered using an ash vacuum ❒ Fit the induced draught fan ❒ Plug in the connection cable and secure with cable ties Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 35: Cleaning The Heat-Exchanger Pipes (With Wos Lever - Optional)
❒ Remove the cover from the front of the insulation ❒ Push the WOS lever down and remove it from the shaft ❒ Remove the pipe locking pin connecting the shaft and the stay tube Operating Instructions S1 Turbo | B0980113_en... - Page 36 ➥ The bristles cannot be turned in the pipe ❒ Clean the side passage to the flue gas pipe ➥ TIP: Use an ash vacuum ❒ After cleaning, reassemble the components in the reverse order Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
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Page 37: Checking The Seal On The Doors
⇨ See "Positioning the doors" [page 38] ❒ Check the seal again after positioning the doors ❒ Repeat the procedure at the side of the door stop at the bottom and at the side of the door handle Operating Instructions S1 Turbo | B0980113_en... -
Page 38: Positioning The Doors
The locking plate can be moved in the same way using the locking cam at the side of the door handle, allowing the contact pressure to be adjusted on this side Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 39: Emissions Measurement By Chimney Sweep Or Regulatory Body
➥ Boiler temperature above 65°C 4.4 Maintenance agreement / Customer service NOTICE! We recommend a yearly inspection by Froling customer services or an au‐ thorised partner (third party maintenance). Regular maintenance and servicing by a heating specialist will ensure a long, trouble- free service life for your heating system. -
Page 40: Replacement Parts
Replacement parts 4 4 .5 Replacement parts With Froling original replacement parts in your boiler, you are using parts that match perfectly. As the parts fit together so well, installation times are shortened and a long service life is maintained. -
Page 41: Troubleshooting
❒ Unfasten the screws on the inspection cover ❒ Lift off the inspection cover ❒ Clean the carbonisation gas duct flap and flap guides ❒ Clean the entire area using a brush and ash vacuum Operating Instructions S1 Turbo | B0980113_en... -
Page 42: General Fault With Power Supply
Once the temperature falls below approx. 75°C, the STL (high-limit thermostat) can be reset mechanically: ❒ Unscrew the cap on the STL (high-limit thermostat) ❒ Unlock the STL (high-limit thermostat) by pressing with a screwdriver Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com... -
Page 43: Faults With Fault Message
- Green flashing: Off Trace and remove the fault and then: ❒ Tap the “Cancel” symbol ➥ Status LED constant or flashing green (depending on operating status) - Green constant: Heating - Green flashing: Off Operating Instructions S1 Turbo | B0980113_en... -
Page 44: Appendix
6.1.1 Address of manufacturer FRÖLING Heizkessel- und Behälterbau GesmbH Industriestraße 12 A-4710 Grieskirchen AUSTRIA TEL 0043 (0)7248 606 0 FAX 0043 (0)7248 606 600 INTERNET www.froeling.com 6.1.2 Address of the installer Stamp Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com...
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