Related Manuals for Technoware EVO STAR 10
Summary of Contents for Technoware EVO STAR 10
- Page 1 EVO STAR Uninterruptible Power Supply EVO STAR 10 – 50KVA Installation and user manual...
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Page 2: Introduction
UPS and Battery Cabinet. Illustrations showing the function of all operator controls, instruments, alarms and indicating lights are also given. This manual is for EVO STAR from 10 to 50 Kva. EVO STAR 10-50... -
Page 3: Table Of Contents
CONNECTING THE BATTERIES TO THE U.P.S..........21 3.5.1 CONNECTION TO A 120cm HEIGHT BATTERY CABINET ....21 CONNECTING WITHOUT THE RISERVE LINE ( standard) ......22 CONNECTING WITH RESERVE LINE ( optional) ........22 CONNECTING WITH RESERVE LINE ( optional) ........23 EVO STAR 10-50... - Page 4 130 A/H....................46 TECHNICAL CHARTS ..............47 Copyright 2006 TECNOWARE s.r.l. All rights reserved. All trademark are property of their respective owners. TECNOWARE s.r.l. www.service.tecnoware.com This manual has been printed and edited by TECNOWARE s.r.l. EVO STAR 10-50...
- Page 5 Do not smoke and do not use a naked flame when working on the equipment. If the uninterruptible power supply system or the room where this is installed should catch fire never use water to put out the flames. EVO STAR 10-50...
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Page 6: Emergency Procedures
Shock symptoms. FIRST AID Cut off the power supply and move the injured person away from the source of contact. Call immediately for an ambulance and, if necessary, for the help of a technician specialised in electrical equipment. EVO STAR 10-50... - Page 7 If the battery electrolyte is swallowed it is advisable to make the injured person drink plenty of milk or water. IN ALL CASES ASK FOR EXPERT MEDICAL HELP EVO STAR 10-50...
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Page 8: Identifying Packaged U
If the goods are not compliant in any way please put them back in their original packaging and send them back to the manufacturer. EVO STAR 10-50... -
Page 9: Handling, Storing And Positioning
4 months. In any case, you must follow the manufacturers’ indications to store the batteries. Non-compliance with these indications can cause an efficiency decrease and a shorter life of the storage batteries. EVO STAR 10-50... -
Page 10: Positioning
The rooms where the U.P.S. is installed must be equipped according to fire • Safety rules and safety regulations. EVO STAR 10-50... -
Page 11: General Description
When the power supply is not in the set parameters, the equipment maintains output voltage by taking power from the batteries (picture 9). The system is provided with a current control that keeps the current inside set parameters in the event of current overloaded. EVO STAR 10-50... -
Page 12: Rectifier
The controlling logic of the inverter also controls output current intensity limiting it to a value which corresponds to 150% nominal current voltage Output voltage EVO STAR 10-50... -
Page 13: Static Commutator
(A) maintaining output continuity. If transferring takes place, output continuity is allowed by the synchronism of the voltages generated with the emergency voltage. If asynchronous commutation should take place there will be a power “dip” for maximum 20 ms. Picture 6 EVO STAR 10-50... -
Page 14: Part Layout
U.P.S. and also to protect the user from accidental contacts with live parts. A = Display board B = Relay board C = Interface connector D = Terminal E = Breakers F = Fuse cards = Earthing Picture 8 EVO STAR 10-50... - Page 15 Tecnoware Power Systems User interface board Main switch Back-up input fuses Reserve switch (optional) (optional) Manual by-pass switch Main input and battery fuses System output switch Terminal board Battery switch Battery cabinet EVO STAR 10-50...
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Page 16: Breakers
Picture 12 Board A, (picture 12), to the user’s left, protects the state of the rectifier input, board B (picture 12), to the user’s right, protects the reserve line. Whereas the single-fuse board C protects the battery line. EVO STAR 10-50... -
Page 17: Terminal Connectors
(back-up supply, generator). Picture 13 U, V, W = Main input U1, V1, W1, N1 = Reserve input U2, V2, W2, N2 = Output D(-),C(+) = Battery pole input. D(-) negative pole, C(+) positive pole. EVO STAR 10-50... -
Page 18: Connecting The U.p.s. To The Mains Supply
There are several ways of reducing this parameter: by increasing the power supply, the section of power supplies cables or by choosing an interruptible power supply with specific features (twelve-phase input, with filter). EVO STAR 10-50... -
Page 19: Indirect Power Supply
As for differential protections you must use type A differentials (for alternate current and for switches with continuous components), which are low sensitivity (0,3–0,5-1 A). EVO STAR 10-50... -
Page 20: Connecting The System
12. If you need to connect external battery compartments please proceed to the following paragraph. 13. Replace the second access panel and fasten its screws. 14. Lock the front door with its key 15. Reassemble the side grids on the supporting base EVO STAR 10-50... -
Page 21: Connecting The Batteries To The U
11. Using a multimeter verify the correct polarity on the U.P.S. battery terminals 12. Close the second access of the U.P.S. by fastening its screws 13. Close the battery cabinet roof by fastening its screws 14. Reassemble the side grids on the supporting base EVO STAR 10-50... -
Page 22: Connecting Without The Riserve Line ( Standard)
Tecnoware Power Systems CONNECTING WITHOUT THE RISERVE LINE ( standard) Main line U-V-W Mains switch Battery switch Battery pass cabinet switch Outpu switch U2-V2-W2-N2 Appliance line EVO STAR 10-50... -
Page 23: Connecting With Reserve Line ( Optional)
Tecnoware Power Systems CONNECTING WITH RESERVE LINE ( optional) Main line Reserve line L1 RISERVE L2 RISERVE L3 RISERVE LN RISERVE U1-V1-W1 U-V-W Mains Reserv switch switch Battery switch Battery By-pass switch cabinet Output switch U2-V2-W2-N2 Appliance line EVO STAR 10-50... -
Page 24: Connection To A 180Cm Height Battery Cabinet
13. Reassemble the side grids on the supporting base CAUTION!: THE U.P.S. AUTONOMY DEPENDS ON THE STATE OF THE BATTERIES; CORRECT PROGRAMMED MAINTENANCE FUNDAMENTAL TO AVOID A BAD CONDITION OF THE BATTERIES FROM HAMPERING U.P.S. FUNCTIONING WHEN NECESSARY. EVO STAR 10-50... -
Page 25: Starting-Up And Shutting Down The Machine
Carry out a power shortage test by turning off the “Mains switch” and make sure that the U.P.S. goes into alarm mode and that led D starts flashing and led F stays green (picture 1and 7) then turn on the “Mains switch” and check that normal functioning has been restored. EVO STAR 10-50... -
Page 26: Shutting Down
ON button switch about five seconds and wait till the end of the shutdown procedure. RESTORING FROM TOTAL SHUTDOWN: Press the on button switch for about five seconds and wait till the end of the shutdown procedure. EVO STAR 10-50... -
Page 27: Activating The Manual By-Pass
MODE, THE ELECTRIC EQUIPMENT CONNECTED TO THE OUTPUT OF THE DEVICE WILL BE SUBJECT TO THE FLUCTUATIONS MAINS VOLTAGE. This manual operation transfers the load directly to the mains during maintenance or if the equipment breakdown. Picture 16 EVO STAR 10-50... -
Page 28: Activating The By-Pass Keeping The U.p.sswitched On
“E” will be green and the message “UPS in alarm mode” will appear 5. Once you have carried out the turning on procedure and that led “C” and “E” are green, it is possible to close the “Battery switch” breaker and led “D” will be green EVO STAR 10-50... -
Page 29: Check Tools
The use of photocouplers on all interfaces (except for relay interface) guarantees galvanic separation of the interfaces remote controlled from the U.P.S. assuring all connected equipment total protection from disturbance and interference. 6.1 THE CONTROL PANEL AND ITS FUNCTIONS Picture 17 EVO STAR 10-50... - Page 30 Opened breaker Output current over the flashing nominal value green Manual by-pass open By-pass Manual by-pass closed Chart 1 Panel check functions can be split into three main categories: 1. Monitoring 2. Diagnostic tools 3. Functioning mode configuration EVO STAR 10-50...
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Page 31: Monitoring
Phase-neutral output voltage U.P.S. System Output current Inside temperature Load percentage Phase-phase output voltage Link DC voltage Inverter Link DC current Frequency Input Voltage Rectifier Link DC voltage Link DC current Voltage Battery Current Voltage Back-up Frequency Chart 3 EVO STAR 10-50... -
Page 32: Diagnostic Tools
Anomaly: If the alarm is caused by a temporary event User: If incorrect or intentional manoeuvring by the user causes the alarm Failure: If the alarm is caused by a system failure that can be restored only by the user EVO STAR 10-50... - Page 33 Error code Display message Description Seriousness Rectifier Error Rectifier breaker User Back-up error Back-up breaker User Output error Output breaker User By-Pass Manual By-pass User Battery error Battery breaker User User mode Jumper in the relay board User Chart 4 EVO STAR 10-50...
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Page 34: Battery Test
While the system is starting up it provides output energy only when the voltage level has reached set parameters. With this type of forcing it is possible to start up the U.P.S. without the emergency mains supply. EVO STAR 10-50... -
Page 35: Structure Menu
6.1.4 STRUCTURE MENU Diagram 1a... - Page 36 Diagram...
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Page 37: Relay Board
Rectifier high temp 19 N.C. VDC < 350V (optional) Relay board jumper Battery disconnecting 21 N.O. switch By-Pass Disconnecting Output disconnecting 22 N.C. CURRENT > 125% switch switch (optional) Reserve Disconnecting Rectifier disconnecting 24 N.O. switch switch EVO STAR 10-50... - Page 38 The states associated to the relay are standard, but a specialised technician according to necessity can modify them. You can verify the state of the relays with the led’s (picture 18) which are placed above each relay. EVO STAR 10-50...
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Page 39: Interface
Please remember that the remote panel needs a 220-240V/50-60Hz power supply, which is to be taken only from the U.P.S. output. A specialized technician is recommended to install these devices. Picture 19 Please refer to picture 6 for the meaning of the state of the leds. EVO STAR 10-50... -
Page 40: Installation Of Remote Panel Without E
Picture 20 If there is a board please go directly over, otherwise continue with the following procedures. Insert the four supports for the printed circuit in the holes as specified (picture 21). Picture 21 EVO STAR 10-50... - Page 41 (pin1-pin14, pin2-pin13, . . ., pin13-pin2, pin14-pin1). Close the U.P.S second access by fastening the screws. Continue the starting procedure (chapter 4) (if already operative restore functioning from U.P.S by-pass following the instructions in paragraph 5). Picture 23 EVO STAR 10-50...
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Page 42: Installing The Remote Panel With E
(leds C, E, F picture 17) chapter 6.1 must turn red and the message (Emergency EPO block) will appear Reset the switch Continue the starting procedure (chapter 4) (if already operative restore functioning from U.P.S by-pass following the instructions in paragraph 5) EVO STAR 10-50... -
Page 43: Batteries
40°C, can drastically reduce battery life, due to plate corrosion caused by an increase of acid aggressiveness. However, the system has a device, which can reduce working voltage according to the temperature, thus improving battery life. Picture 24 EVO STAR 10-50... -
Page 44: External Battery Cabinets
The connecting terminal board has two terminals for each pole, in this manner it is possible to put several batteries in parallel . Cabinet model Sizes Width Depth Height Max 32 batteries Up to 44Ah Max 32 batteries 1800 Up to 120 Ah Chart 6 EVO STAR 10-50... - Page 45 28, there are also the battery jumpers. To connect to the U.P.S. we suggest using the specific cable passage. The use of both cable passages will occur when you are connecting battery cabinets in parallel. Picture 28 EVO STAR 10-50...
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Page 46: Description Of The B4 Model Battery Cabinet From 65 Up To 130 A/H
4 battery elements. In the 5 plane there is the battery breaker and the protection fuse, while in the 1 plane there are the short circuits for the intenal connections and the disposition for the ground connection. Chart 29 EVO STAR 10-50... -
Page 47: Technical Charts
(where foreseen) Battery fuse(A) 1x80 1x80 1x80 1x100 1x125 1x160 Main input 3x10 3x16 3x25 cables(mm Reserve input 4x10 4x16 4x25 cables(mm (where foreseen) Output cables(mm 4x10 4x16 4x25 Battery cables(mm 2x10 2x16 2x16 2x25 Chart 8 EVO STAR 10-50... - Page 48 Nominal output voltage 380-400-415Vac, triphase +N+P.E. Transformer Standard Wave form Sinusoidal Output voltage tolerance Static stability +/-1% Load variation 0%-100%- static stability in 40ms Load variation 0%-50%- +/-3% static stability in 40ms 100% unbalance load +/-3% (IEC62040) EVO STAR 10-50...
- Page 49 125% continuous, 200% for 5 minutes, 1000% for ½ cycle Manual bypass switch Standard Serial Option RS232 with Megatec protocol (only with micro control board) Contact relay One, optional board with 8 programmable relays (only with micro control board) Chart 8 EVO STAR 10-50...
- Page 50 TECNOWARE S.r.l. www.service.tecnoware.com...
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